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Rear subframe finished and refurbished.

 

Practical: these are eccentric, need to be very careful fitting the new ones! And... The new ones are solid rubber, should result in a slightly firmer ride...

Inspection of Rear Axel Carrier Panel (RACP) after Subframe is lowered and removed.

M31 - Andromeda - This was my first ever deep sky photo. 10 Subframes at 7 Minutes, ISO 800.

Inspection of Rear Axel Carrier Panel (RACP) after Subframe is lowered and removed.

Poly bushes are supposed to not need any special presses or tools but I guess that's one reason why the Powerflex ones are more expensive.

 

I sprayed a bit of silicon lube on th epoly parts and they slipped straight in. The central insert needed a bit more force to get it more than a 1/4 of the way in so I went back to the home made bolt, nuts and washers puller technique which worked fine.

Might need a little beefing up where it meets the tube meets the subframe brackets, time will tell. We also need to pick up the guard, probably direct to the underside of the subframe.

Front Upper rear subframe mount

20 subframes, 5 darks 3 minutes. 80 mm apo vixen sphinx mount

May not look like a world beater, but it's my first prime focus galaxy under my own steam.

said 60 subframes before, my mistake. confusing 60 frames and 60 minutes!

James installs the mockup steel subframe plates.

Derusted with a flap disc and a 'polishing disc'. Now it 'only' needs a de-grease, a coat of paint and fresh bushings...

997.341.101.Z1

front subframe

used

"Fitting the cab, grille and wiring to the subframe"

This issue is an important stage in the assembly process as the cab is fitted to the subframe. The first part of the lower deck flooring is also supplied.

 

In this part, a lot of stuff is put together. The cab floor is fitted into the cab structure, which was attached to the nearside wind and front grille a few issues ago. the whole of this assembly is then attached to the subframe. And it was very fiddly, some of the screws in the wheelarches being almost impossible to get at. The pipes on the external cab side had to be attached to the engine and the wires tidied up. But, it is now starting to look like a bus - a big bus!

Rusted out front subframe/crossmember

The new bolts were just slightly too long to fit down on through the top of the forward mounts due to the shape of the chassis so I went up from underneath. Made torquing them a little more tricky but it's done now.

Myself and Jim lift the Jimini over the engine and subframe

Ducati 851 subframe for solo tail. I think this is of a tri-color, in any case it's for an early 851. $150 + shipping

The lower deck loosely placed on the subframe structure

Inspection of Rear Axel Carrier Panel (RACP) after Subframe is lowered and removed.

48 subframes 5 minutes each.

12 darks 24 flats 12 bias

Canon 1000d modded

EQ6 guided TS OAG Lodestar guidecam

Meade LX10 8" CAT

Stacked DSS stretched etc. PS

  

Rusted out front subframe/crossmember

polo performance subframe

BSH brings you the staple of drivetrain reinforcement. The kit is a three piece design, a main body, an intermediate body, and a polyurethane subframe insert. Each component has been designed to accomplish rock solid performance, easy to maintain, and aesthetic enhancement of the respective part of the car.

  

Performance Features:

As we are sure you’ve noticed the factory motor mounts have a ton of give in them. Torque mount inserts are a good start but there is still another bushing left to give slop to the overall feel of the engine. Our billet mounts reduce the ability of the engine to flex back by incorporating 88a durometer bushings and the billet bodies to hold them. Once installed you will notice significantly less movement from engine under acceleration which will result in a better ability for the power you are making to be transmitted to the road.

 

After installation you will notice the following:

Significantly reduced engine movement.

More feedback from the engine

Greatly reduced wheel hop

More defined throttle input

Smoother shifts for both DSG and Manual cars

 

Product Features:

During development we spent considerable time studying the factory part and incorporated many of the features into our performance rendition. These little additions turn the part into more then just a solidified way to connect point A to point B.

 

On the main body of the factory part there is a visible bit of material coming through the bushing. This material is used first to align the bodies of the mount and also to hold the hardware in a double shear. The point where the mounts bushing will flex puts stress on the solid hardware that holds the mount in place. The double shear allows the machined body to bear much of this burden before transmitting this force onto the hardware. This feature not only makes the part easier to install but also greatly increases the reliability.

 

On the tail end of the main body we have matched the OEMs profile to allow for a simple installation. The curves allow the body to lock into place into the factory position.

 

See pictures three and four in the "see more images" section for more information.

  

The hardware used is grade 8 stainless steel to ensure corrosion resistance. Also included is the one time use factory bolt.

 

All major components have been hard anodized black to give a classy and stealth appearance to the vehicle.

 

Compatibility with various OEM configurations:

This kit will fit the following vehicles:

VW GTi & GLi 2.0T (DSG and Manual)

VW Rabbit and Jetta 2.5 (Manual Confirmed, Auto testing not yet complete)

VW Passat 2.0T (DSG and Manual)

VW MKV R32 (DSG)

Audi A3 2.0T (DSG and Manual)

Audi A3 3.2 (DSG)

Rust removed. The OEM welding wasn't too impressive...

The S2000 rear subframe has been reinforced through gussets in key areas and extra tubing placed strategically to offer a much stiffer subframe.

For more information about ASM Yokohama, please visit:

autobacs-asm.com

A panoramic I put together using Curiosity's MASTCAM subframes in Photoshop CS6.

Motor mount and new subframe added

52 Weeks Challenge

Lower subframe, engine mount and more...

Rusted out front subframe/crossmember

Machining the two row flat rails for the rack subframe

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