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Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Now that's different. The front subframe is from a '48 Cadillac and the air-cleaner housing is a hollowed-out muffler shell. 20th Annual East Coast Indoor Nationals, Maryland State Fairgrounds, Timonium, MD, December 6, 2009.

The Car: 1969 Camaro with a Mast LS7 and a T-56 Magnum Transmission

 

The Project: The Camaro will be receiving our DSE Hydroformed Subframe, QUADRALink™, 4 point DSE Roll Cage, Mini Tub Kit and Subframe Connectors. The car will also be receiving Baer Brakes, a DSE Super Tank 1000 Series, C&R Radiator, DSE SS Headers and a full custom 3” exhaust system.

 

The Owner: This is Ronnie Buhr’s first project with DSE. He chose Detroit Speed to transform his car into a Pro-Touring Camaro that will ride and handle better than he ever imagined.

www.detroitspeed.com/Projects/ronnie-buhr-1969-camaro/ron...

  

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

I always learn something new at these shows I never knew.

 

During the presentation after the unveiling, Kurt Hofbauer talked about the restoration process. Turns out, the engine bay of the original 1962 Chevy II, a semi-unit body with a bolt-on front subframe and engine cradle, was intended to hold either the standard I-4 or optional I-6 engines -- never a V8.

 

When the decision was made at GM to shove a V8 into the top-of-the-line Chevy II Nova, things were a little tight. The problem was solved at the engineering level by offsetting the entire engine slightly to the passenger side of the car. Apparently, it's derailed quite a few aftermarket and DIY 6 to V8 engine swaps, and it caused some headaches for Brian Dinsmore at Heartland Autobody in Logan, IA, who restored this car.

 

If you open the hood of a factory V8 Chevy II or Nova and sight down the front fascia and windshield ridges and the air cleaner wingnut, you can see the offset, even without measuring the clearances on each side.

Subframe back now , refurbished by BBB fabs in his jig ....

The vertical grooves, or notches, in the "cap" must line up with the dimples in the subframe, otherwise the bushing won't slide down when the bolt is tightened.

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

I always learn something new at these shows I never knew.

 

During the presentation after the unveiling, Kurt Hofbauer talked about the restoration process. Turns out, the engine bay of the original 1962 Chevy II, a semi-unit body with a bolt-on front subframe and engine cradle, was intended to hold either the standard I-4 or optional I-6 engines -- never a V8.

 

When the decision was made at GM to shove a V8 into the top-of-the-line Chevy II Nova, things were a little tight. The problem was solved at the engineering level by offsetting the entire engine slightly to the passenger side of the car. Apparently, it's derailed quite a few aftermarket and DIY 6 to V8 engine swaps, and it caused some headaches for Brian Dinsmore at Heartland Autobody in Logan, IA, who restored this car.

 

If you open the hood of a factory V8 Chevy II or Nova and sight down the front fascia and windshield ridges and the air cleaner wingnut, you can see the offset, even without measuring the clearances on each side.

The Car: 1969 Camaro with a Mast LS7 and a T-56 Magnum Transmission

 

The Project: The Camaro will be receiving our DSE Hydroformed Subframe, QUADRALink™, 4 point DSE Roll Cage, Mini Tub Kit and Subframe Connectors. The car will also be receiving Baer Brakes, a DSE Super Tank 1000 Series, C&R Radiator, DSE SS Headers and a full custom 3” exhaust system.

 

The Owner: This is Ronnie Buhr’s first project with DSE. He chose Detroit Speed to transform his car into a Pro-Touring Camaro that will ride and handle better than he ever imagined.

www.detroitspeed.com/Projects/ronnie-buhr-1969-camaro/ron...

  

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

These are the tool directions. The installation instructions go against common sense. In order for the tool to function, the top piece (#R) must sit on top of the collar (#J) which sits on top of the subframe.

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Terminal rot rear subframe mount point

The Car: 1969 Camaro with a Mast LS7 and a T-56 Magnum Transmission

 

The Project: The Camaro will be receiving our DSE Hydroformed Subframe, QUADRALink™, 4 point DSE Roll Cage, Mini Tub Kit and Subframe Connectors. The car will also be receiving Baer Brakes, a DSE Super Tank 1000 Series, C&R Radiator, DSE SS Headers and a full custom 3” exhaust system.

 

The Owner: This is Ronnie Buhr’s first project with DSE. He chose Detroit Speed to transform his car into a Pro-Touring Camaro that will ride and handle better than he ever imagined.

www.detroitspeed.com/Projects/ronnie-buhr-1969-camaro/ron...

  

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

so then once it was shotblasted i re-sprayed it all :-) black / red & silver is wot most the engine bay will be in .. i love it :-)

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Owners of the BMW 3 Series (E46 models) have been reporting cracks and damage in the rear subframe area of their vehicles. The issue was also common on the earlier 3 Series models and unfortunately, have reoccurred with the E46 from 1999-2006. This issue specifically appears in the rear mounting points of the subframe, which can tear out from their position in the sheet metal. This occurs as the rear differential transmits the torsional load from the engine through the subframe, and then, into the chassis of the vehicle. This constant abuse leads to fatigue in the metal, causing cracks and separation from the chassis.

 

The parts used for this repair includes:

 

Active Autowerke (www.activeautowerke.com):

• E46 Subframe / Rear Chassis Reinforcement Kit

 

Powerflex USA (powerflexusa.com):

• BMW E46 M3 Rear Subframe Front Bushing - Street

• BMW E46 M3 Rear Subframe Rear Bushing - Street

• BMW E46 M3 Rear Diff Rear Mount - Street

• BMW E46 M3 Rear Diff Front Mount - Street

Starting the A-arm and center suspension subframe parts. For simplicity sake, all six wheels will use the same assembly.

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