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When manufacturing plenty of PCB boards, it is impossible to solder parts by hand. You will need PCB instruments to complete this step, to make a bare board, and assemble all parts onto the printed circuit board. There are many issues to consider at each stage of the assembly process, to provide a perfect functional printed circuit board. As a professional PCB board manufacturer, HX Technology provides high-quality PCB instruments for customers.
Introduction to PCB Instrument
The basic instruments required for PCB assembly include:
Solder Paste Printing machine
Solder Paste Inspection (SPI) machine
Glue Dispensing machine
Pick-and-Place machine
Reflow Soldering machine
Wave Soldering machine (for through-hole components)
Automatic Optical Inspection (AOI) machine
In-Circuit Test (ICT) Fixture
Functional Validation Test (FVT) Fixture
PCB Instrument's Unified Design Environment Foundation
One of the most important keys to the success of any PCB design software is its ability to work with other tools. It can take a lot of your time and effort to force different tools to communicate with each other in the CAD program. On the other hand, tools that are designed to work together will save you a lot of trouble. Something as simple as having an easy-to-navigate user interface for compatible file formats (such as DWG files) can be helpful. If the design system consists of tools that are not initially created tools must be connected or translated, which adds time and complexity to the process. Each tool can use its own design data in its component model, netlist, file format, etc., and all of these tools must be mixed with other tools in some way. The problem can be worse in cases where tools from different systems are used. You may see misinterpretations of the data, or you may even discard some data altogether during transfer and conversion.
Printed circuit board (PCB) fabrication is a method of assembling circuit boards used in computers and other electronic products in which the various layers of the circuit board are combined together with a specific surface pattern so that it can be used for electronic manufacturing. As the one of PCB fabrication companies in China, HX can manufacture PCB in-house or outsource it to an company that specializes in manufacturing.
Features of PCB Fabrication
Printed circuit board (PCB) fabrication is a method of assembling circuit boards used in computers and other electronic products. The layers of a circuit board are put together along with a specific surface pattern so that it can be used for electronics manufacturing. PCB fabrication companies can manufacture PCBs in-house or outsource this aspect of production to a specialist. PCB fabrication process begins with design. Some PCB fabrication specialists can also design the board, using specifications provided by the customer.
In other cases, customers develop their own files and send them to the PCB fabrication manufacturers. These files are presented in a format called Gerber file, an industry standard for recording PCB-specific details. PCB fabrication companies use Gerber files to program PCB manufacturing for their devices. A variety of techniques can be used, depending on the need for production. Custom products tend to be more expensive because they require small production runs, while generic or standard formats are less costly.
Prototypes, produced in very limited quantities of boards, can be very expensive. And in some cases, to limit PCB fabrication cost and reduce the loss of proprietary information, the conductive foil layers are glued together before being covered with solder masks This is the basis for connecting the thin copper wires of the circuit and can be done by plating or other means. Multiple layers can be made using certain PCB fabrication methods. The finished PCB is assembled with other components and tested to confirm that it works properly before being sent to the customer.
PCB Fabrication Process
The PCB fabrication is a complex process that begins with a product concept and ends with a fully functional PCBA. Here is a sequence of steps of the PCB fabrication process, total of eight steps, generated by PCB fabrication companies.
Step 1 – The Design.
Step 2 – Printing the Design.
Step 3 – Creating the Substrate.
Step 4 – Printing the Inner Layers.
Step 5 – Ultraviolet Light.
Step 6 – Removing Unwanted Copper.
Step 7 – Inspection.
Step 8 – Laminating the Layers.
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Pcb manufacturer china: GREATPCB is well known turn-key PCB(1-30 layers) & PCB Assembly service provider for low- to mid-volume electronic contract manufacturing, including PCB fabrication, sourcing of components, and complete electronic PCB assembly. With a state of the art facility and modern technology.
View more: www.greatpcb.com/company-profile/
Our domestic and Asian engineering teams have the experience and expertise to bring your product from concept to realization as far as PCB Assembly Services are concerned.
What is the LED Circuit Board assembly?
sales12@hitechpcb.com
Generally, LED PCB assembly is considered to be a circuit board that has the LED components soldered to it. The LED is soldered to the printed circuit board and features a chip that creates the light as electrically connected. A thermal heat sink and a ceramic base are used to bond the chip. Not all the PCB products can be used in Led industry, as an LED PCB is easy to create a high volume of heat, but making it hard to cool with traditional methods. For this reason, metal core PCB is widely used in LED application because of their enhanced ability to dissipate heat, especially aluminum pcb is often used to fabricate PCB for LED lights.
We’ve had great LED PCB assembly experiences with top LED chips to brand such as Cree, Luxeon, Osram, Nichia, Lumileds, MLS, EVERLIGHT, Samsung, LG, Seoul., etc. PCB LED lights can be incorporated into numerous lighting applications due to their combination of excellent energy efficiency, low cost and maximum design flexibility.
Application of LED PCB Assembly
Hitech Circuits Co.,Limited serves customers in different industries, providing highly reliable and innovative LED PCBs for various applications:
• Horticulture light LED PCB Assembly
• LED controller PCB Assembly
• Computer LED display and indicators
• LED lights PCB Assembly for medical use
• Automotive LED PCBs Assembly include PCBs for brake lights and headlights
• Street lighting LED PCB Assembly
• Flashlights and camping accessories
• Traffic light PCB Assembly
• Commercial lighting LED PCB Assembly
•Consumer lighting
•Telecommunications
•Medical Industries
Why Hitech Circuits Co.,Limited for LED PCB Assembly?
If you want to take full advantage of all the benefits that LED PCBs have to
offer, come to Hitech Circuits Co.,Limited, as we have decades of experience in fabricating
and assembling LED PCBs. Lights from LEDs are rather temperature-sensitive
and require complex circuit designs to compensate. We offer the necessary
expertise and world-class equipment for fabricating and assembling LED PCBs. We have been working with LED lighting since the early days of the
technology, and we have the necessary knowledge and skills to help you with your LED project.
As a full-service PCB prototype and assembly provider, PCBGOGO can cover all your PCB requirements, including custom prototype and mass value fabrication,high-quality PCB assembly. More detail, please visit www.pcbgogo.com/.
Overview:
Control A.C/D.C Load via Relay board. This board contains 4 channel
relay controllable via ULN2803 Driver.
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Detailed Description:
The board has four relays driven by ULN2803 IC. The board works on
12V but the input signal can come directly from microcontroller output
working at 3V or 5V to control relays. Each relay can switch variety of AC
or DC high voltage, high current loads working at 110V or 220V AC mains
like lights, fans, and motors and such. The status of relay is indicated by
individual LEDs.
For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
EOS Power launches new product accessory 'Surge Filter (External PCB)' Assembly which helps to suppress undesirable electrical disturbances in Power Lines upto 4KV.
They limit the amplitude of interfering voltages on AC power lines and prevent them from propagating into or out of the filtered equipment.
• For improved CE/RE emission
• Rated Current up to 2.5 A
• High Conducted attenuation performance
• Chassis mounting
• Low Cost
• Compatible with all Power Supply / Systems / Electronic Equipment
Learn More: www.eospower.com/
www.hx-technology.com/pcb-assembly-service/pcb-functional...
If you want to ensure the good quality for delivery of every board, the PCB programming, and PCB functional test is the best way to test.
PCBA Online Programming:
Before finishing welding, we usually program the microcontroller in the PCBA board to enable the microcontroller to achieve specific functions. It will improve efficiency and reduce production costs.
PCBA Test
Including ICT test, FCT test, Burn-In Test, fatigue test
ICT Test (In-Circuit Test)： Through the test probe contacting the test point of the PCBA, the main PCBA test circuit continuity, voltage and current value, fluctuation curve, amplitude, noise, etc.
PCB Functional Test Requirements
Before discussing design, test systems, software, and test methods, it is important to understand the "object" - the PCB product to be tested, not only the PCB or final assembly itself, but also how much will be produced, the expected failures, etc., including
Product type
Structure (single PCB / pre-made PCB / final product)
Test specification plan:
test point expected production (per line / per day / per shift, etc.)
Expected failure type
Obviously, the above ignores the "budget", but only after understanding the above items to determine how much a product test to spend, to figure out what is needed to PCB functional test-the UUT before you start discussing funding issues, and only at this time to know how to make compromises to get the job done.
PCB Functional Test Requirements
PCB Functional Test & Programming Quality Control
FCT Test (Functional Test):
Firstly we need to program the prepared single-chip microcomputer (MCU) into the program IC through the burner, this step is conducting a simulation test for all PCBA tests. Then it has any questions from hardware and software, we will also be equipped with the necessary patch processing production tooling and test racks.
Burn-In Test：
After the online PCB programming and FCT for the PCB board, we can simulate user input and output for a long time and periodically test its durability and welding reliability.
Fatigue test：
It is mainly to sample the PCBA board, and perform the high-frequency and long-term operation of the function, observe whether there is a failure, and judge the probability of failure in the PCB board testing, so as to feedback the working performance of the PCBA board in the electronic product.
In order to make sure nothing goes wrong, we will carry out strict inspection procedures to ensure the delivery of high-quality products.
Significance of PCB Functional Test
PCB functional test is becoming increasingly important, however, the same as PCB programming online test, the technology development, and PCB design can make the testing scope limited. Although great progress has been made in the PCB testing software environment to help overcome some of the difficulties, if you want to follow your test strategy to successfully implement PCB functional testing, there are many problems to avoid and to do more thorough preparation. PCB functional testing is increasingly being used in post-production line processes and even for mid-process testing, but the systems and implementation methods are almost completely different from those of the past. Today's PCB functional testing systems are in most cases faster and more compact, and PCB functional testing is indispensable for verifying overall product functionality, maintaining calibration information, providing data to ISO 9000 programs, and assuring the quality of high-risk products. Such as the quality of medical equipment are indispensable.
Flexible PCB assembly offers several advantages over traditional rigid PCBs, such as improved reliability, reduced weight and size, enhanced design flexibility, and simplified interconnection. These benefits make it a preferred choice for compact and portable devices that require a high degree of flexibility and durability.
Dear Customer Thank You for your support in 2017-2018
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Printed Circuit Boards (PCBs) must meet three basic requirements to be acceptable for assembly, and to establish products with longevity. goo.gl/tsrfdK
For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
Established in May, 1988, NamA Electronic Industry co. is specialized company with Electronic PCB Assembly products and automatic machines in Korea.
Over 20 years, we have devoted our efforts in sales of Lab. Small & Medium product SMT Assembly Equipments.
9TH EDITION OF SOURCE INDIA
Electronics Supply Chain 2018
Meet us:
Booth - B1
24th January 2018
Hotel Green Park, Chennai, India
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For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
The PCB assembly service is an important part of electronics manufacturing. Its role is to mount electrical parts on printed circuit boards with the help of surface mount technology and then it is plated with the help of hole technology. PCBA assembly China is also referred to as printed wiring assembly, electronics assembly, and circuit card assembly. By Looking at the different quantities of circuit boards to assemble, there are a few other types of assembly like batch PCB assembly, prototype assembly, small batch PCB assembly, and high volume PCB assembly.
Read more: www.efpcb.com/products/by-processing-technology/pcba-pcb-...
Get production level prototype PCBs through us, the top PCB assembly China based service. We are here to help you develop your PCB designs through our prototype PCB assembly (PCBA) service aimed at helping large companies develop rapid prototypes and small companies engage in low volume production at low cost.
View more: www.greatpcb.com/pcb-assembly/
www.greenpcba.com/prototype-pcb-assembly/
The benefits of GreensTone’s turn-key PCB assembly service can be utilized for clients who require a convenient, quick turnaround for the prototyping of printed circuit board designs. GreensTone, a prototype pcb assembly supplier, is a global specialist in cost-effective prototype PCB assembly services. We have an in-house staff of seasoned experts who can take a client’s PCB designs from the parts sourcing, prototyping and assembly stages through a prototyped final product that can be shipped in typically four weeks if all the supporting documents are correct and there are no supply chain obstacles.
Prototype PCB Assembly Capabilities Overview
GreensTone china pcb prototype service is built upon the same processes of our hallmark turn-key PCB assembly service.
We use the same in-house expertise and resources to prototype a PCB in limited amounts up to 25 printed circuit boards.
Our prototyping team consists of solder techs, SMT-process engineers and parts sourcing associates.
Our supply team can source your parts from quality distributors, including obsolete or hard-to-find components.
The time saving benefits of our supply team alone give our clients both convenience and enhanced productivity realizations.
At the client's request, our supply team will optimize the type of packaging (e.g., bulk, tubing, or tape, etc.) to decrease your costs for orders with a limited bill of materials.
When required, we can prototype a client’s PCBs using a parts kit.
In addition, we are able to cross-reference parts or components when your specific types are not available. All component substitutions are approved by the client prior to their ordering or use in an assembly process. The client always maintains control of the final product.
Prototype PCB Assembly Processes
Our PCB prototype assembly processes enable clients to obtain even complex designs with GreensTone’s highly reliable Design for Manufacturing (DFM) and Design for Testing (DFT) services that guarantee a prototype built per your specifications in a quality-controlled manner.
We have developed assembly facilities specifically set up for proto assembly orders. These special facilities are flexible and permit the use of manual and/or automated component loading stations. Our facilities are capable of processing fine-pitch parts as well as ball grid arrays for high-density, FR-4 circuit boards.
After a client’s engineering documents are reviewed by GreensTone’s staff, and all parts sourcing issues resolved, prototype PCB fabrication commences after all components are procured.
On-time delivery is a value we share with all of our customers. We make a concerted effort to communicate any engineering, parts or process issues with our customers. However, the assembly process usually takes about two weeks.
www.hx-technology.com/pcba-security-product/
After every single detail of the electronic device has been finished for the design and engineering, we will prepare for production. The needed electronic components will be purchased from our reliable suppliers globally. First article, small, medium and large serial production are accessible to your security product. HX technology is devoted to providing various high-quality security products, including IP camera circuit board, IP camera PCB board, security PCB, monitor PCB and so on.
Other PCB Assembly Applications
Popular PCB Assembly Services
www.hx-technology.com/pcb-assembly-service/pcb-fabrication/
Printed circuit board (PCB) fabrication is a method of assembling circuit boards used in computers and other electronic products in which the various layers of the circuit board are combined together with a specific surface pattern so that it can be used for electronic manufacturing. Electronics PCB fabrication manufacturers can manufacture PCB in-house or outsource it to an company that specializes in manufacturing.
Features of PCB Fabrication
Printed circuit board (PCB) fabrication is a method of assembling circuit boards used in computers and other electronic products. The layers of a circuit board are put together along with a specific surface pattern so that it can be used for electronics manufacturing. Electronics manufacturers can manufacture PCBs in-house or outsource this aspect of production to a specialist. PCB fabrication process begins with design. Some PCB fabrication specialists can also design the board, using specifications provided by the customer.
In other cases, customers develop their own files and send them to the PCB fabrication manufacturers. These files are presented in a format called Gerber file, an industry standard for recording PCB-specific details. PCB fabrication companies use Gerber files to program PCB manufacturing for their devices. A variety of techniques can be used, depending on the need for production. Custom products tend to be more expensive because they require small production runs, while generic or standard formats are less costly.
Prototypes, produced in very limited quantities of boards, can be very expensive. And in some cases, to limit PCB fabrication cost and reduce the loss of proprietary information, the conductive foil layers are glued together before being covered with solder masks This is the basis for connecting the thin copper wires of the circuit and can be done by plating or other means. Multiple layers can be made using certain PCB fabrication methods. The finished PCB is assembled with other components and tested to confirm that it works properly before being sent to the customer.
PCB Fabrication Process
The PCB fabrication is a complex process that begins with a product concept and ends with a fully functional PCBA. Here is a sequence of steps of the PCB fabrication process, total of eight steps.
Step 1 – The Design.
Step 2 – Printing the Design.
Step 3 – Creating the Substrate.
Step 4 – Printing the Inner Layers.
Step 5 – Ultraviolet Light.
Step 6 – Removing Unwanted Copper.
Step 7 – Inspection.
Step 8 – Laminating the Layers.
PCB Assembly Services
Industries we serve
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For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414