View allAll Photos Tagged Manufacturing_process

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its

operations under changing leadership. Ground was broken in 1953 for a manufacturing building in

neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions

were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-

Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tool

division, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockford

company. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company

would concentrate their efforts on process controls and cutting tools. These moves reduced local

employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually

sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of

Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the

Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The

historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in

2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the

company moved out and was still there when the site was purchased by the City of Rockford. These

documents are now housed at the Midway Village Museum.

When exploring abandoned buildings, there's generally a very low risk of the floor giving out - when the subfloor is made of steel reinforced concrete. In the case of wooden subfloors in abandoned buildings, one can't safely assume that the floor will always be safe to walk on. Note this example of the furniture having fallen through the floor here.

 

We did NOT explore the upper floors in this particular building.

 

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

Shot Tower Taroona Tasmania

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century.

 

Joseph Moir

His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management.

Mercury 12 March 1874

 

Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children.

 

A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870.

 

When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown.

 

The Shot Tower

This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870.

 

Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland.

 

Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony.

 

The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top.

 

A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station.

 

The Manufacturing Process

 

The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process.

 

Mercury,10 March 1871.

 

Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849-50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially

 

Moir’s process was probably as follows:

 

Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead.

The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base.

The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water.

The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated.

The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum.

Working Conditions

 

Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved.

 

Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot.

 

House and Garden

Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories.

 

"Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885

 

Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later.

 

Later History

 

Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence.

 

The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

When exploring abandoned buildings, there's generally a very low risk of the floor giving out - when the subfloor is made of steel reinforced concrete. In the case of wooden subfloors in abandoned buildings, one can't safely assume that the floor will always be safe to walk on. Note this example of the furniture having fallen through the floor here.

 

We did NOT explore the upper floors in this particular building.

 

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

Ref www.parks.tas.gov.au/index.aspx?base=2820

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

Ref www.parks.tas.gov.au/index.aspx?base=2820

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its

operations under changing leadership. Ground was broken in 1953 for a manufacturing building in

neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions

were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-

Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tool

division, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockford

company. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company

would concentrate their efforts on process controls and cutting tools. These moves reduced local

employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually

sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of

Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the

Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The

historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in

2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the

company moved out and was still there when the site was purchased by the City of Rockford. These

documents are now housed at the Midway Village Museum.

austin, texas

1977

 

motorola semiconductor plant

 

part of an archival project, featuring the photographs of nick dewolf

 

© the Nick DeWolf Foundation

Image-use requests are welcome via flickrmail or nickdewolfphotoarchive [at] gmail [dot] com

PRESS RELEASE

Date

 

28 Feb 2019

 

ADD TO DOWNLOADS

Maserati at the 89th edition of the Geneva International Motor Show

   

Levante Trofeo V8 Launch Edition premieres at the Show: a limited edition of 100 units

An interactive journey through selected Italian excellences: Maserati presents the first step towards personalization

The stand features the entire MY19 Range, in the GranLusso and GranSport trims

Quattroporte S Q4 GranLusso and Levante S Q4 GranSport MY19 customized with Zegna PELLETESSUTA™

In order to showcase the sporty DNA of the Trident brand, the GranTurismo MC in the Grigio Lava Matte colour, in an exclusive new configuration, is on display

The future of the historic manufacturing plant in Modena defined

Modena, 28 February 2019 – Maserati is highlighting in the first and most important exhibition of the year in Europe

 

the Levante Trofeo SUV in the Launch Edition, a limited edition of 100 units, which will be the protagonist of the stand, along with the other models of the MY19 range. Another premiere of the Geneva Show are the new interiors in PELLETESSUTA™, an exclusive new material made by Ermenegildo Zegna exclusively for Maserati. To recall the Brand’s sporty DNA, Maserati will exhibit a GranTurismo MC (acronym for Maserati Corse), for the first time with an exterior in Grigio Lava Matte colour combined with interiors in carbon fibre. Maserati announced start of sales in Europe of the Levante Trofeo and Levante GTS.

 

Another new development will be revealed at the opening of the show, one that exemplifies Maserati’s ability to construct customized automobiles: an exciting one-off model, created according to the requests of a particular customer.

 

LEVANTE TROFEO LAUNCH EDITION - A LIMITED EDITION

 

To launch the new model in the market, Maserati is presenting the Levante Trofeo Launch Edition, a limited edition of 100 units. The Levante Trofeo Launch Edition will be available not only in the Blu Emozione Matte colour presented at the Geneva International Motor Show but also in the unique paints Giallo Modenese and Rosso Magma. The interior features sports seats with a premium full-grain "Pieno Fiore” natural leather, with contrasting stitching and a "Trofeo" logo embroidered on the headrest, available in blue, red or yellow. The exclusive carbon fibre inserts on the bumpers, side skirts and specially designed bonnet stand out.

 

The 22" Orione rims can be matte or glossy black finish, while the brake calipers are available in silver, blue, yellow or red.

 

The Levante Trofeo is equipped with one of the most powerful engines ever fitted in a Maserati road car. This is the 3.8 litre Twin Turbo V8, calibrated to mate perfectly with the Q4 Intelligent All-Wheel Drive system, providing it with a new crankcase design, specific crankshaft assembly, new oil pump and auxiliary belt and a different wiring layout.

 

Like all Maserati petrol engines, this V8 is assembled by Ferrari in Maranello. In terms of 0-100km/h acceleration, it stops the chronometer at 4.1”, while the maximum speed is close to the 300 km/h threshold.

 

The Levante Trofeo is fitted with the eight-speed ZF automatic gearbox used on all the Levante versions, acclaimed for its versatility and sporty character.

 

The “Corsa" driving mode with Launch Control functionality (in addition to the existing Normal, I.C.E., Sport and Off Road modes) has been adopted to enhance the sporty character of the ultimate Maserati SUV. “Corsa” driving mode further improves engine response and opens exhaust valves in acceleration, as well as providing faster gear shifting, lower air suspension height levels, sportier Skyhook damping and optimized Q4 Intelligent All-Wheel Drive settings. It also interacts with the Traction Control and ESP systems to maximize driving pleasure.

 

The Levante features the Integrated Vehicle Control (IVC) system for impressive driving dynamics, better performance, and a genuine Maserati driving experience, by helping to prevent vehicle instability, instead of correcting “driver mistakes” as a traditional Electronic Stability Program (ESP) system does.

 

The ideal 50:50 weight balance and the low centre of gravity - common to all Levante models, in combination with the finely tuned double-wishbone front / Multi Link rear suspension, as well as the wider 22-inch rear tyres on forged aluminium alloy wheels, provide the new Trofeo with perfectly balanced handling and lateral stability.

 

The unmistakable Levante design has reached new levels of sportiness in this model like the lower splitter, the side blades in the front air intakes, the side skirt inserts and the rear extractor, made of ultralight high-gloss carbon fibre.

 

At the front, the Levante Trofeo has Full Matrix LED adaptive headlights, a front grille with double vertical bars in Black Piano finish, lower honeycomb mesh fascia, body colour door handles and high-performance brake calipers available in red, blue, black, silver or yellow. And to cap it off, the “Saetta” Trofeo logo adorns the iconic C-pillar of the coupé styled Levante.

 

Inside the Levante Trofeo cabin is a wealth of elegant features which create an environment of pure luxury. “Pieno Fiore” is like no other leather used in the automotive industry for its natural, soft feel and for the unique character it develops throughout the years.

 

This amazing Levante's quintessentially sporty personality is highlighted by new details in "3D Touch" matt carbon fibre, the specific instrument cluster graphics, floor mats with metal Trofeo badges, and a Maserati clock with a unique dial. The on-board set up is completed by a 1,280-watt, 17-speaker Bowers & Wilkins premium surround sound audio system for a concert hall sound experience.

 

The Levante Trofeo is the first ever Maserati equipped with 22-inch forged aluminium wheels, so Maserati cooperated with Continental to provide the new SportContact™ 6 tyre as standard equipment. The new ultra-sport tyre has substantially contributed to achieving the excellent and balanced handling and outstanding cornering performance of the most powerful Maserati in production today.

 

PERSONALIZATION

 

The special things about the Maserati stand at this 89th edition of the Geneva International Motor Show is the way it focuses on highlighting a distinctive Italianness and the process of craftsmanship and customization, considerations that have prompted Maserati to host on their stand - together with Ermenegildo Zegna, a longstanding partner and a leader in the field of men’s luxury clothing, two other leading artisanal firms in their field: Giorgetti, the internationally renowned Italian woodworking company, known for its furniture and unique design pieces, and De Castelli, a leading metalworking firm, specializing in the production of unique home design accessories, custom surfaces and projects.

 

At Maserati tradition becomes innovation, combining fine craftsmanship, advanced technology and sophisticated design for the sort of exclusive, unique mix only Maserati knows how to apply to its cars.

 

The stand provides an instructive tour through three different dedicated thematic areas. Each area will feature a display of tools, materials and components that, specially crafted by Zegna, De Castelli and Giorgetti, bear witness to the unending quest for excellence, style and originality, typical of products designed and Made in Italy, and therefore typical of Maserati.

 

Speaking of innovation and design, when it comes to customizing the stand, for the first time ever Maserati is taking advantage in the Customization Area of a D-Table, the only interactive table which combines the latest-generation software and elegant, sophisticated design.

 

ERMENEGILDO ZEGNA

 

Zegna is a longstanding partner of Maserati and for the Geneva show will be presenting the world premiere of its new car interiors in PELLETESSUTA™, a special woven nappa leather, the product of pioneering research by Ermenegildo Zegna, seeking to create a luxurious, innovative, lightweight and soft fabric that is versatile and well suited for the creation of products, ranging from home design complements to multimedia accessories.

 

The bond between Zegna and Maserati grows stronger with each passing year, in no small part due to the historical similarities of the two brands.

 

The Ermenegildo Zegna Group is one of the most distinguished businesses in all of Italy. Founded back in 1910 in Trivero, in the Biellese Alps, by a young entrepreneur named Ermenegildo, whose vision was to ethically produce the most sumptuous fabrics in the world by means of innovation and the utilization of the best luxury fibres, sourced directly in their countries of origin, the company is currently guided by the fourth generation of the Zegna family. The Group, which since the late 80’s has been implementing a strategy of vertical integration, has created a global luxury brand which currently offers fabrics, clothing and accessories. Today there are 504 single-label stores in over 100 countries, of which 272 are company-owned.

 

GIORGETTI

 

The Giorgetti cabinet-making tradition started in Brianza in 1898, and more than 120 years later is still continuing to evolve and innovate. The company looks to the future, how to convey and stay on top of all the changes in a dynamically transforming world. Giorgetti’s approach to interior design involves interpreting behaviours and tastes in various different markets, creating pieces that are free of all formal conventions, capable of coexisting harmoniously in any context, dissolving cultural and temporal distances.

 

The products made by Giorgetti epitomize the best in the proud catchline, “Made and Manufactured in Italy”. Starting from design, creativity and style, and all the way to the actual manufacture of a finished product, the entire manufacturing process is completely carried out in Italy by highly qualified personnel, boasting consummate skill in the furniture sector.

 

The craft-based means of production associated with the phrase, Made in Italy, transcends the rationale of standardized, mass-produced products, guaranteeing high levels of product customization.

 

The indispensable work of master craftsmen is capable of imbuing Giorgetti projects with that magical allure of unique, handmade pieces.

 

DE CASTELLI

 

True to its commitment to restore metal’s privileged role in projectual experimentation, De Castelli is grafting a craft-based concept and approach to work onto typically industrial processes, a bold synthesis that leads to unprecedented results. The encounter with design engenders an approach to the material founded on respect for its vast potential, including the less obvious possibilities, the ones that gradually emerge in a collection of mass-produced products that are, at the same time, unique. Not only because the hand creating them is unique, but due to the uniqueness of the cultural process that puts the main emphasis on the aesthetic value - rather than purely functional ones - of the primal material with which De Castelli shapes living spaces. One thus overturns the dictum that confines the coldness of metal to the outer margins of interior design project, bringing steel, brass and copper, in their multiple variations and finishes, to the centre of a a completely renovated scenario where they can finally glow in self-generated radiance.

 

Delabré is the name of an artisanal finish conceived of and realized by De Castelli. It consists in the manual oxidation of materials like steel, copper and brass, capable of imbuing them with unique, unrepeatable chromatic effects.

 

THE OTHER MODELS IN THE MASERATI RANGE: GRANTURISMO MC, QUATTROPORTE AND GHIBLI

 

Visitors to the Geneva International Motor Show will find on display the GranTurismo MC (acronym for Maserati Corse) which perfectly represents the sporty DNA of the Modena company. The GranTurismo MC boasts an exclusive new configuration, for the first time ever with the Grigio Lava Matte as the exterior colour and “Nerissimo Carbon Pack” trim with the Black Chrome contrasting finishes for the various details: the upper portion of the grille with black vertical slats, the profiles of the boot, the lettering on the tailgate, the logo on the pillars, the side air intakes, exhaust outlets and window frames. With the Nerissimo Carbon pack the door handles, mirror caps, front splitter, and rear spoiler are in Carbon fibre. The same material will be available for the interior customization packs.

 

The stand also features various different Maserati models, including a Levante S Q4 GranSport in an exclusive trim with the exterior in a Bronze colour, which boasts interiors in Zegna PELLETESSUTA™. The car sports 21” polished Helios rims. For the first time in the history of this longstanding partnership with Zegna, the customization has been extended to also include the GranSport trims of the Maserati range. An especially sophisticated combination for this Levante, the first SUV in the more than one-hundred year history of Maserati.

 

On display, the Maserati Quattroporte S Q4 GranLusso with its Blu Sofisticato coloured body combined with interiors in PELLETESSUTA™ Zegna, an extremely elegant configuration to once again underscore the exclusive, luxurious character of this Italian manufacturer flagship, whose origins date back to Series I designed in 1963 to be the fastest sedan in the world. The 21” Atlante alloy rims with blue brake calipers and the sport seats underscore the dual nature of this model.

 

Two Maserati Ghibli S Q4 (GranSport and GranLusso trims), 430 hp, can be viewed on the stand. The GranSport trim is equipped with metallic Grigio Maratea paint on the outside and Nerissimo pack with a red interior in full-grain “Pieno Fiore” leather and black stitching, plus roof lining in black Alcantara. The rims are 21” in Glossy Black Titanium, which imbue the Maserati sedan, boasting Q4 Intelligent All-Wheel Drive system, with a unique, unmistakable character. The elegance of the GranLusso trim is highlighted by the tri-coat exterior Bianco Alpi paint and by the 20” Teseo rims; on the inside the full-grain “Pieno Fiore” black leather has been combined with Oak trim and roof lining in grey Alcantara.

 

The entire MY19 range, composed of Ghibli, Quattroporte and Levante models, has benefited from a luxurious restyling which combined targeted interventions in terms of both style and new contents.

 

Both the sedans and the SUV with MY19 specifications are equipped with a redesigned shorter-travel gearshift lever featuring a more intuitive shift pattern and improved operation.

 

The Maserati Levante Trofeo for the European market is capable of delivering 580 hp at 6,250 rpm, achieving extremely high peak rotation, maintaining the same torque of 730 Nm, usable in a wide range between 2,500 and 5,000 rpm. The Levante Trofeo therefore displays the characteristic of immediately providing high levels of torque even at low revs, a feature that is appreciated by the customers of this type of SUV. Thanks to new turbochargers with increased flow, a redesigned cylinder head with specific camshafts and valves, new pistons and new connecting rods, the Levante Trofeo is able to achieve impressive power peaks, in combination with specific engine calibration mapping.

 

The new Levante Trofeo features Full Matrix LED adaptive headlights as standard. Compared to Bi-Xenon headlamps, LED technology offers 20% better visibility, 32% cooler light and headlights that last twice as long.

 

The full LED headlights utilize a digital camera mounted behind the rear-view mirror that supports the Glare-free High Beam detection system, allowing the driver to keep the high beam on without dazzling oncoming drivers. The system is able to create a “zone of shade” around other vehicles switching dynamically on and off the LED matrixes. The full Matrix LED headlights can create up to four light tunnels simultaneously with each tunnel as large as the obstacle.

 

The Brembo braking system deals superbly with the high performance of the Levante Trofeo. The front brakes have adopted 6-piston aluminium monobloc calipers working on 380 mm x 34 mm drilled discs, while 4-piston aluminium monobloc calipers with 330 mm x 28 mm ventilated drilled discs are fitted at the rear. The ABS has undergone a specific setup for the Trofeo version.

 

Levante, Ghibli and Quattroporte share the same MTC+ infotainment system, which is based on a high resolution 8.4” multi-touch screen and a double rotary knob on the centre console.

 

For MY19 there is a choice of nine body colours for the Quattroporte and 10 for each of the Ghibli and Levante models. A new tri-coat colour is now available, born to enhance the design of each: the elegant Blu Nobile.

 

In the wide collection of alloy wheels designed specifically for every single Maserati model, there are five brand new designs in the MY19 catalogue in 20 and 21-inch sizes, two for each of the Levante and Quattroporte models and one for the Ghibli.

 

THE HISTORIC MODENA PLANT

 

Speaking of the historic Modena plant, recently Maserati announced that it reconfirms its strategic mission. The plant will be dedicated to the manufacturing of special high performance, high technology sports cars, in line with the tradition and values of the Brand, which has been present at Modena since 1939.

 

This will exploit the know-how and experience of the staff involved in the production of the cars, which require a very special fabrication cycle: a fully-fledged synergy of craftsmanship and innovation, scrupulous attention to detail and the highest quality standards, resulting in the manufacture of unique, exclusive products which represent the very best of the “Made in Italy” brand worldwide.

 

The current production lines will be upgraded, indeed, totally renewed, starting this Autumn: the first pre-series production of a new model, a characteristically Maserati sports car, will roll off the lines in the first half of next year.

 

Octo Maserati GranLusso and GranSport by Bulgari

 

Maserati's prestige partnership with Bulgari, launched in 2012, has led to the creation of two exclusive wristwatches: Octo Maserati GranLusso and Octo Maserati GranSport by Bulgari Specifically intended for owners of the Brand's cars, they feature the spectacular dial (with retrograde minutes and jumping hours) resembling the rpm-counter of a Maserati, while the stitched leather strap recalls the upholstery of Trident cars.

 

Ermenegildo Zegna Maserati Capsule Collection for Spring Summer 2019

 

At the Geneva Motor Show, Ermenegildo Zegna and Maserati are delighted to present the new Maserati Capsule Collection for Spring Summer 2019: an exquisite collection of leather goods, travel clothing and elegant accessories, displaying all the excellence for which these two iconic Italian brands are famed. Building on a well-established partnership launched early in 2013, Maserati and Zegna offer products of unrivalled quality of details, performance and design, made to measure for those wishing to surround themselves with luxury. The Maserati Capsule Collection is available in selected Ermenegildo Zegna stores worldwide and on Zegna.com

 

Maserati S.p.A.

 

Maserati produces a complete range of unique cars with an amazing personality, immediately recognisable anywhere. With their style, technology and innately exclusive character, they delight the most discerning, demanding tastes and have always been an automotive industry benchmark. Ambassadors of this heritage are the Quattroporte flagship, the Ghibli sports sedan, the Levante, Maserati’s very first SUV, and the GranTurismo and GranCabrio sports cars. A range complete as never before, with petrol and diesel engines, rear or all-wheel drive, the finest materials and outstanding engineering. A tradition of successful cars, each of them redefining what makes an Italian sports car in terms of design, performance, comfort, elegance and safety.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

www.homelifefurniture.in/

Homelife Furniture is one of Madurai's most well-known sofa manufacturer. As a result, our design sofa was able to satisfy our clients' requirements. Quality, size, and colour are all important to us. In addition to solid country wood and teak wood, we make high-quality wooden sofa sets. Feathers, foam, polyester, hollow-fill fibre, and batting are used to fill our couches. Homelife Furniture will create a sofa based on the needs of the customer. It is one of Madurai's most well-known sofa manufacturers. The sofa's fabric and stitching give it a sumptuous, palace-like appearance. Wooden couches, fabric sofas, relaxing sofas, leather sofas, rustic wood sofas, and a range of different sorts of sofas have all been made by us. In the manufacturing process, wood, metal, glass, plastic, and rattan are all chopped and bent before being moulded and laminated. Metal bending, woodcutting and shaping, and plastic extrusion and moulding are only some of the techniques used in furniture production. It's one of several 24-hour, seven-day-a-week internet furniture businesses. Credit cards, cheques, and other forms of payment are accepted at our office. No-fee EMI alternatives are available on all Visa and credit cards, including the Bajaj EMI Card.

VANDENBERG AIR FORCE BASE, Calif.--Officials cut the ribbon Feb. 27 ceremonially opening a brand new education center that will help Airmen stationed at this central coast base achieve their personal and professional education goals.

 

The $14.2 million center replaced a 60-year-old elementary school campus, which had been used as the education center for more than 40 years.

 

"We hear the dollar value, and I just can't stress how precious those dollars are in today's fiscal environment," said Col. Keith Balts, 30th Space Wing commander. "The fact that we get to do military construction at all, especially something for the quality of our Airmen and their families, says a lot about the importance we place on education."

 

One of the center's first customers was Senior Airman Antoine Marshall, 30th Force Support Squadron, who joined the Air Force four years ago with an associate degree in criminal justice.

 

"I just took the analyzing and interpreting literature CLEP (College Level Examination Program) exam," said Marshall, who's pursuing a bachelor's degree in organizational management. "It was my first one--I passed it. I'm extremely happy!"

 

The 38,384-square-foot facility includes 20 classrooms, computer lab, testing center, and 75-seat auditorium, as well as offices for various colleges and universities serving the Vandenberg community.

 

"I think the facility is great," said Marshall. "Overall, it provides a better environment to work and study, and it's just comfortable."

 

The design-build project was constructed by Corps contractor Teehee-Straub, a joint-venture team from Oceanside, Calif.

 

"The design was quite extensive, just due to the detail and the location," said Keith Hamilton, project executive for Teehee-Straub. "The site work was very challenging, and I think that was something that brought a lot of character to this building."

 

Teehee-Straub's 21st century design included sustainable development and energy efficiencies, such as light pollution reduction and water use reduction.

 

"This is a sustainable building," said Col. Kim Colloton, U.S. Army Corps of Engineers Los Angeles District commander. "We can build our buildings smartly, so they can do more; it's more [money] that can go back into the base."

 

During construction, 75 percent of the construction and demolition debris was diverted from landfills and redirected back to the manufacturing process as reusable and recyclable material. Walk-off mats, exhaust systems and filtered heating and cooling improves indoor air quality. Low-flow fixtures and faucets, high-efficiency drip irrigation and drought-tolerant landscaping reduce potable water use by more than 40 percent. All are efficiencies the contractor believes will achive a LEED Silver rating (Leadership in Energy & Environmental Design, a Green Building Council rating system).

 

"We're just proud to be part of this," said Teehee-Straub managing partner Richard Straub. "The Corps of Engineers is one of our favorite customers, and we love supporting the Air Force in doing a job that will educate a lot of servicemen."

austin, texas

1977

 

motorola semiconductor plant

 

part of an archival project, featuring the photographs of nick dewolf

 

© the Nick DeWolf Foundation

Image-use requests are welcome via flickrmail or nickdewolfphotoarchive [at] gmail [dot] com

I have been holding on to these photos until this project went public.

 

THIS WAS SUBMITTED FOR A GREEN DESIGN COMPETITION AND COULD BENEFIT FROM YOUR VOTE!

 

www.core77.com/greenergadgets/entry.php?projectid=32#img92

 

Recompute is a new way of thinking about computers that layers sustainable ideas throughout its lifecycle to make an overall sustainable product that can be easily replicated. Recompute address sustainability along three main points during its life.

 

Manufacturing: Rather than making a large tower constructed from numerous materials (ABS plastic, aluminum, steel, etc.), hundreds of manufacturing processes, and dozens of individual components, the Recompute case is made of corrugated cardboard (recyclable and renewable). There are four low-impact manufacturing processes to assemble Recompute: Die cutting, gluing (with non-toxic white glue), printing and electronic assembly. Recompute uses only three major electronic components: A motherboard with processor & memory, power supply, and a hard drive.

 

Use: Recompute is designed to allow the user to take advantage of existing hardware. For example; use the keyboard from a previous computer. For additional flexibility, external hardware customization is easy via 8 USB ports.

 

Disposal: Electronic components need to be properly recycled as they contain toxic heavy metals. However, this is often skipped because dismantling of computers is difficult. Recompute can be disassembled without tools, so the electronics and case can be easily recycled individually.

 

Oh yes, Recompute is a real working computer.

 

(Project is by Brenden Macaluso)

(En) Founded in 1906, the Coking Plant of Anderlues was specialized in the production of coke for industrial use.

 

Coke was obtained by distillation of coal in furnaces and, thanks to its superior fuel coal properties, it was used afterwards to feed the blast furnaces in the steel manufacturing process.

 

Closed and abandoned since 2002, the site has since undergone many losses and damages, not including an important pollution. While some buildings have now been demolished, there are however still some important parts of the former coking plant.

 

Among them, the former coal tower, next to the imposing "battery" of 38 furnaces, where the coke was produced. Besides them, we still can see the administrative buildings, the power station with its cooling tower, and buildings for the by-products, which were obtained by recovering the tar and coal gas. There are also a gasometer north side, the coal tip east side and a settling basin south side.

 

-----------

 

(Fr) Fondées en 1906, les Cokeries d'Anderlues étaient spécialisées dans la fabrication de coke à usage industriel.

 

Le coke était obtenu par distillation de la houille dans des fours et, grâce à ses propriétés combustibles supérieures au charbon, il servait par après à alimenter les hauts-fourneaux dans le processus de fabrication de l'acier.

 

Fermé et laissé à l'abandon depuis 2002, le site a depuis lors subi de nombreuses pertes et dégradations, sans compter la pollution qui y règne. Si certains bâtiments (comme l'ancien lavoir à charbon) ont aujourd'hui été démolis, on retrouve encore toutefois certaines parties importantes de cette ancienne cokerie.

 

Parmi celles-ci, l'ancienne tour à charbon suivie de près par l'imposante "batterie" de 38 fours, où était produit le coke. A côté d'eux, on découvre également les bâtiments administratifs, la centrale électrique avec sa tour de refroidissement, ainsi que les bâtiments des sous-produits, lesquels étaient obtenus par récupération du goudron et du gaz de houille. Et en périphérie, on retrouve un gazomètre côté nord, le terril à l'est et un bassin de décantation côté sud.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

Shot Tower Taroona Tasmania

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century.

 

Joseph Moir

His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management.

Mercury 12 March 1874

 

Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children.

 

A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870.

 

When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown.

 

The Shot Tower

This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870.

 

Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland.

 

Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony.

 

The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top.

 

A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station.

 

The Manufacturing Process

 

The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process.

 

Mercury,10 March 1871.

 

Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849-50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially

 

Moir’s process was probably as follows:

 

Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead.

The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base.

The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water.

The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated.

The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum.

Working Conditions

 

Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved.

 

Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot.

 

House and Garden

Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories.

 

"Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885

 

Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later.

 

Later History

 

Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence.

 

The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

Detail of curved asbestos transite (asbestos-cement) cooling tower louver showing deterioration and distinct pattern of dimples from manufacturing process.

Shot Tower Taroona Tasmania

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century.

 

Joseph Moir

His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management.

Mercury 12 March 1874

 

Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children.

 

A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870.

 

When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown.

 

The Shot Tower

This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870.

 

Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland.

 

Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony.

 

The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top.

 

A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station.

 

The Manufacturing Process

 

The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process.

 

Mercury,10 March 1871.

 

Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849-50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially

 

Moir’s process was probably as follows:

 

Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead.

The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base.

The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water.

The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated.

The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum.

Working Conditions

 

Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved.

 

Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot.

 

House and Garden

Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories.

 

"Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885

 

Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later.

 

Later History

 

Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence.

 

The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

New Iteration - Grey Hawk - Mach 8-10 - 7th / 8th Gen Hypersonic Super Fighter Aircraft, IO Aircraft www.ioaircraft.com

 

New peek, very little is posted or public. Grey Hawk - Mach 8-10 Hypersonic 7th/8th Gen Super Fighter. This is not a graphics design, but ready to be built this moment. Heavy CFD, Design Work, Systems, etc.

 

All technologies developed and refined. Can out maneuver an F22 or SU-35 all day long subsonically, and no missile on earth could catch it. Lots of details omitted intentionally, but even internal payload capacity is double the F-22 Raptor. - www.ioaircraft.com/hypersonic.php

 

Length: 60'

Span: 30'

Engines: 2 U-TBCC (Unified Turbine Based Combined Cycle)

2 360° Thrust Vectoring Center Turbines

 

Fuel: Kero / Hydrogen

Payload: Up to 4 2,000 LBS JDAM's Internally

Up to 6 2,000 LBS JDAM's Externally

Range: 5,000nm + Aerial Refueling Capable

www.ioaircraft.com/hypersonic.php

 

-----------------------------

hypersonic fighter, hypersonic fighter plane, hawc, tgv, tactical glide vehicle, hypersonic commercial aircraft, hypersonic commercial plane, hypersonic aircraft, hypersonic plane, hypersonic airline, tbcc, glide breaker, fighter plane, hypersonic fighter, boeing phantom express, phantom works, boeing phantom works, lockheed skunk works, hypersonic weapon, hypersonic missile, scramjet engineering, scramjet physics, boost glide, tactical glide vehicle, space plane, scramjet, turbine based combined cycle, ramjet, dual mode ramjet, defense science, missile defense agency, aerospike, hydrogen aircraft, airlines, military, physics, airline, aerion supersonic, aerion, spike aerospace, boom supersonic, , darpa, onr, navair, afrl, air force research lab, office of naval research, defense advanced research project agency, afosr, socom, arl, army future command, mda, missile defense agenci, dia, defense intelligence agency, Air Force Office of Scientific Research,

-----------------------------

 

Unified Turbine Based Combined Cycle. Current technologies and what Lockheed is trying to force on the Dept of Defense, for that low speed Mach 5 plane DOD gave them $1 billion to build and would disintegrate above Mach 5, is TBCC. 2 separate propulsion systems in the same airframe, which requires TWICE the airframe space to use.

 

Unified Turbine Based Combined Cycle is 1 propulsion system cutting that airframe deficit in half, and also able to operate above Mach 10 up to Mach 15 in atmosphere, and a simple nozzle modification allows for outside atmosphere rocket mode, ie orbital capable.

 

Additionally, Reaction Engines maximum air breather mode is Mach 4.5, above that it will explode in flight from internal pressures are too high to operate. Thus, must switch to non air breather rocket mode to operate in atmosphere in hypersonic velocities. Which as a result, makes it not feasible for anything practical. It also takes an immense amount of fuel to function.

 

-------------

 

Advanced Additive Manufacturing for Hypersonic Aircraft

 

Utilizing new methods of fabrication and construction, make it possible to use additive manufacturing, dramatically reducing the time and costs of producing hypersonic platforms from missiles, aircraft, and space capable craft. Instead of aircraft being produced in piece, then bolted together; small platforms can be produced as a single unit and large platforms can be produces in large section and mated without bolting. These techniques include using exotic materials and advanced assembly processes, with an end result of streamlining the production costs and time for hypersonic aircraft; reducing months of assembly to weeks. Overall, this process greatly reduced the cost for producing hypersonic platforms. Even to such an extent that a Hellfire missile costs apx $100,000 but by utilizing our technologies, replacing it with a Mach 8-10 hypersonic missile of our physics/engineering and that missile would cost roughly $75,000 each delivered.

 

Materials used for these manufacturing processes are not disclosed, but overall, provides a foundation for extremely high stresses and thermodynamics, ideal for hypersonic platforms. This specific methodology and materials applications is many decades ahead of all known programs. Even to the extend of normalized space flight and re-entry, without concern of thermodynamic failure.

 

*Note, most entities that are experimenting with additive manufacturing for hypersonic aircraft, this makes it mainstream and standardized processes, which also applies for mass production.

 

What would normally be measured in years and perhaps a decade to go from drawing board to test flights, is reduced to singular months and ready for production within a year maximum.

 

Unified Turbine Based Combined Cycle (U-TBCC)

 

To date, the closest that NASA and industry have achieved for turbine based aircraft to fly at hypersonic velocities is by mounting a turbine into an aircraft and sharing the inlet with a scramjet or rocket based motor. Reaction Engines Sabre is not able to achieve hypersonic velocities and can only transition into a non air breathing rocket for beyond Mach 4.5

 

However, utilizing Unified Turbine Based Combine Cycle also known as U-TBCC, the two separate platforms are able to share a common inlet and the dual mode ramjet/scramjet is contained within the engine itself, which allows for a much smaller airframe footprint, thus engingeers are able to then design much higher performance aerial platforms for hypersonic flight, including the ability for constructing true single stage to orbit aircraft by utilizing a modification/version that allows for transition to outside atmosphere propulsion without any other propulsion platforms within the aircraft. By transitioning and developing aircraft to use Unified Turbine Based Combined Cycle, this propulsion system opens up new options to replace that airframe deficit for increased fuel capacity and/or payload.

 

Enhanced Dynamic Cavitation

 

Dramatically Increasing the efficiency of fuel air mixture for combustion processes at hypersonic velocities within scramjet propulsion platforms. The aspects of these processes are non disclosable.

 

Dynamic Scramjet Ignition Processes

 

For optimal scramjet ignition, a process known as Self Start is sought after, but in many cases if the platform becomes out of attitude, the scramjet will ignite. We have already solved this problem which as a result, a scramjet propulsion system can ignite at lower velocities, high velocities, at optimal attitude or not optimal attitude. It doesn't matter, it will ignite anyways at the proper point for maximum thrust capabilities at hypersonic velocities.

 

Hydrogen vs Kerosene Fuel Sources

 

Kerosene is an easy fuel to work with, and most western nations developing scramjet platforms use Kerosene for that fact. However, while kerosene has better thermal properties then Hydrogen, Hydrogen is a far superior fuel source in scramjet propulsion flight, do it having a much higher efficiency capability. Because of this aspect, in conjunction with our developments, it allows for a MUCH increased fuel to air mixture, combustion, thrust; and ability for higher speeds; instead of very low hypersonic velocities in the Mach 5-6 range. Instead, Mach 8-10 range, while we have begun developing hypersonic capabilities to exceed 15 in atmosphere within less then 5 years.

 

Conforming High Pressure Tank Technology for CNG and H2.

 

As most know in hypersonics, Hydrogen is a superior fuel source, but due to the storage abilities, can only be stored in cylinders thus much less fuel supply. Not anymore, we developed conforming high pressure storage technology for use in aerospace, automotive sectors, maritime, etc; which means any overall shape required for 8,000+ PSI CNG or Hydrogen. For hypersonic platforms, this means the ability to store a much larger volume of hydrogen vs cylinders.

 

As an example, X-43 flown by Nasa which flew at Mach 9.97. The fuel source was Hydrogen, which is extremely more volatile and combustible then kerosene (JP-7), via a cylinder in the main body. If it had used our technology, that entire section of the airframe would had been an 8,000 PSI H2 tank, which would had yielded 5-6 times the capacity. While the X-43 flew 11 seconds under power at Mach 9.97, at 6 times the fuel capacity would had yielded apx 66 seconds of fuel under power at Mach 9.97. If it had flew slower, around Mach 6, same principles applied would had yielded apx 500 seconds of fuel supply under power (slower speeds required less energy to maintain).

 

Enhanced Fuel Mixture During Shock Train Interaction

 

Normally, fuel injection is conducted at the correct insertion point within the shock train for maximum burn/combustion. Our methodologies differ, since almost half the fuel injection is conducted PRE shock train within the isolator, so at the point of isolator injection the fuel enhances the combustion process, which then requires less fuel injection to reach the same level of thrust capabilities.

 

Improved Bow Shock Interaction

 

Smoother interaction at hypersonic velocities and mitigating heat/stresses for beyond Mach 6 thermodynamics, which extraordinarily improves Type 3, 4, and 5 shock interaction.

 

6,000+ Fahrenheit Thermal Resistance

 

To date, the maximum thermal resistance was tested at AFRL in the spring of 2018, which resulted in a 3,200F thermal resistance for a short duration. This technology, allows for normalized hypersonic thermal resistance of 3,000-3,500F sustained, and up to 6,500F resistance for short endurance, ie 90 seconds or less. 10-20 minute resistance estimate approximately 4,500F +/- 200F.

  

*** This technology advancement also applies to Aerospike rocket engines, in which it is common for Aerospike's to exceed 4,500-5,000F temperatures, which results in the melting of the reversed bell housing. That melting no longer ocurrs, providing for stable combustion to ocurr for the entire flight envelope

 

Scramjet Propulsion Side Wall Cooling

 

With old technologies, side wall cooling is required for hypersonic flight and scramjet propulsion systems, otherwise the isolator and combustion regions of a scramjet would melt, even using advanced ablatives and ceramics, due to their inability to cope with very high temperatures. Using technology we have developed for very high thermodynamics and high stresses, side wall cooling is no longer required, thus removing that variable from the design process and focusing on improved ignition processes and increasing net thrust values.

 

Lower Threshold for Hypersonic Ignition

 

Active and adaptive flight dynamics, resulting in the ability for scramjet ignition at a much lower velocity, ie within ramjet envelope, between Mach 2-4, and seamless transition from supersonic to hypersonic flight, ie supersonic ramjet (scramjet). This active and dynamic aspect, has a wide variety of parameters for many flight dynamics, velocities, and altitudes; which means platforms no longer need to be engineered for specific altitude ranges or preset velocities, but those parameters can then be selected during launch configuration and are able to adapt actively in flight.

 

Dramatically Improved Maneuvering Capabilities at Hypersonic Velocities

 

Hypersonic vehicles, like their less technologically advanced brethren, use large actuator and the developers hope those controls surfaces do not disintegrate in flight. In reality, it is like rolling the dice, they may or may not survive, hence another reason why the attempt to keep velocities to Mach 6 or below. We have shrunken down control actuators while almost doubling torque and response capabilities specifically for hypersonic dynamics and extreme stresses involved, which makes it possible for maximum input authority for Mach 10 and beyond.

 

Paradigm Shift in Control Surface Methodologies, Increasing Control Authority (Internal Mechanical Applications)

 

To date, most control surfaces for hypersonic missile platforms still use fins, similar to lower speed conventional missiles, and some using ducted fins. This is mostly due to lack of comprehension of hypersonic velocities in their own favor. Instead, the body itself incorporates those control surfaces, greatly enhancing the airframe strength, opening up more space for hardware and fuel capacity; while simultaneously enhancing the platforms maneuvering capabilities.

 

A scramjet missile can then fly like conventional missile platforms, and not straight and level at high altitudes, losing velocity on it's decent trajectory to target. Another added benefit to this aspect, is the ability to extend range greatly, so if anyone elses hypersonic missile platform were developed for 400 mile range, falling out of the sky due to lack of glide capabilities; our platforms can easily reach 600+ miles, with minimal glide deceleration.

The drums that these deep sea carbon polymer pipes are wound onto are nearly 5 stories high.

 

The pipes pass through the factory manufacturing process and are wound onto a drum. Each pipe is in one length up to 4 km long.

 

This enables oil and gas operators to meet the new challenges faced in harsh offshore environments where existing pipe technologies have reached the limit of their capability, reliability and cost effectiveness.

Macro Mondays is asking for Imperfection, this week.

 

Having consumed my share of M&M's (and probably your share too!) in my lifetime, I can honestly comment on the declining quality control in the M&M manufacturing process. In the old days, each peanut M&M was a perfectly shaped envelope of chocolate and hard shell wrapped lovingly around the precious peanut jewel it protected....oh, sorry. This blue guy NEVER would have made it to a bag; the brown one, you should be ashamed to be just half stamped!

 

Flickr Group Roulette INVADES "7 Deadly Sins" - the obvious one here is "Gluttony"; the bag IS empty! I can honestly say, I've been party to M&M's being involved in all 7 sins....sometimes more than one at a time!! The truth can be shocking, children!!

 

...and of course, being sinful leads us right back to the MM topic of imperfection.....I love it when a photograph works out!

en.wikipedia.org/wiki/Independence_Day_(India)

 

The national flag of India is a horizontal rectangular tricolour of deep saffron, white and India green; with the Ashok Chakra, a 24-spoke wheel, in navy blue at its centre. It was adopted in its present form during a meeting of the Constituent Assembly held on 22 July 1947, when it became the official flag of the Dominion of India. The flag was subsequently retained as that of the Republic of India. In India, the term "tricolour" (Hindi: ??????, Tiranga) almost always refers to the Indian national flag. The flag is based on the Swaraj flag, a flag of the Indian National Congress designed by Pingali Venkayya.The flag, by law, is to be made of khadi, a special type of hand-spun cloth of cotton or silk made popular by Mahatma Gandhi. The manufacturing process and specifications for the flag are laid out by the Bureau of Indian Standards. The right to manufacture the flag is held by the Khadi Development and Village Industries Commission, who allocate it to the regional groups. As of 2009, the Karnataka Khadi Gramodyoga Samyukta Sangha was the sole manufacturer of the flag.

 

Thanks for your Visit, Comments, Suggestions!!!

 

***********Press L to view in Lightbox***********

***********If you like it press F***********

 

Please don't use this image on websites, blogs or other media without my explicit permission... © All rights reserved...

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

  

* Apple

* Store

* Mac

* iPod + iTunes

* iPhone

* Downloads

* Support

 

Search

*

You are invited to take part in a short survey to help us improve your

Apple Support online experience. Please click Yes if you would like to participate.

Yes No

Power Mac G4 (Mirrored Drive Doors) - Technical Specifications

Configurations

Order no. M8787LL/A M8689LL/A M8573LL/A

Processor Dual 867MHz PowerPC G4 Dual 1GHz PowerPC G4 Dual 1.25GHz PowerPC G4

L3 cache 1MB DDR SRAM per processor 1MB DDR SRAM per processor 2MB DDR SRAM per processor

System bus 133MHz 167MHz 167MHz

Main memory (2GB maximum3) 256MB PC2100 (266MHz) DDR SDRAM 256MB PC2700 (333MHz) DDR SDRAM 512MB PC2700 (333MHz) DDR SDRAM

Hard drive4 60GB Ultra ATA/100; 7200 rpm 80GB Ultra ATA/100; 7200 rpm 120GB Ultra ATA/100; 7200 rpm

Optical drive Combo (DVD-ROM/CD-RW) SuperDrive (DVD-R/CD-RW) SuperDrive (DVD-R/CD-RW)

Graphics support NVIDIA GeForce4 MX with

32MB of DDR SDRAM ATI Radeon 9000 Pro with

64MB of DDR SDRAM ATI Radeon 9000 Pro with

64MB of DDR SDRAM

Expansion slots and bays Four open 64-bit, 33MHz PCI slots; AGP 4X slot with graphics card installed; four internal hard drive bays (one occupied); two optical drive bays (one occupied)

Ports Two FireWire, four USB, front headphone minijack and speaker, rear Apple speaker minijack, audio line in, audio line out, ADC and DVI connectors for dual display support

Networking Built-in 10/100/1000BASE-T Ethernet and 56K modem6; AirPort ready5

Software Mac OS X, Mac OS 9, QuickTime, iChat, iMovie, iPhoto, iTunes, iDVD (requires SuperDrive), DVD Player, Mac OS X Mail, Microsoft Internet Explorer, EarthLink (includes 30 days of free service), Acrobat Reader, Art Director’s Toolkit, FAXstf, FileMaker Pro Trial, Graphic Converter, OmniGraffle, OmniOutliner, PixelNhance, Snapz Pro, Developer Tools

Service and support 90 days of free telephone support and one-year limited warranty

Included Apple Pro Keyboard, Apple Pro Mouse, DVI to VGA adapter, modem cable

Internet access requires a compatible Internet service provider; fees may apply. Product contains electronic documentation. Backup copy of software is provided on CD-ROM.

Options

Processor Dual 867MHz, dual 1GHz, dual 1.25GHz

Memory (PC2100 or PC2700 DDR SDRAM): 256MB, 512MB, 1GB, 1.5GB, 2GB

Hard drives 60GB Ultra ATA/100 (7200 rpm), 80GB Ultra ATA/100 (7200 rpm), 120GB Ultra ATA/100 (7200 rpm), 36GB Ultra160 SCSI (10,000 rpm), 72GB Ultra160 SCSI (10,000 rpm)4

Optical drives SuperDrive (DVD-R/CD-RW), Combo drive (DVD-ROM/CD-RW)

Graphics NVIDIA GeForce4 MX with 32MB DDR SDRAM, ATI Radeon 9000 Pro with 64MB DDR SDRAM, NVIDIA GeForce4 Ti with 128MB DDR SDRAM

Audio Apple Pro Speakers, Apple iPod, Harman Kardon iSub, Harman Kardon SoundSticks

Other AirPort Card, AirPort Base Station, Ultra SCSI PCI card, Ultra160 SCSI PCI card, Bluetooth adapter, DVD-R Media Kit

Technical Specifications

Processing and memory

 

* Dual 867MHz, 1GHz, or 1.25GHz PowerPC G4 processors

* Velocity Engine vector processing unit

* Full 128-bit internal memory data paths

* Powerful floating-point unit supporting single-cycle, double-precision calculations

* Data stream prefetching operations supporting four simultaneous 32-bit data streams

* 256K on-chip L2 cache running at processor speed

* Up to 2MB DDR SRAM L3 cache per processor with up to 4-GBps throughput

* Up to 167MHz system bus supporting over 1.3-GBps data throughput

* 256MB or 512MB of PC2100 or PC2700 DDR SDRAM main memory supporting up to 2.7-GBps throughput

* Four DIMM slots supporting up to 2GB of DDR SDRAM using one of the following3:

—256MB DIMMs (64-bit-wide, 128-Mbit)

—512MB DIMMs (64-bit-wide, 256-Mbit)

 

Graphics and display support

 

* One of the following graphics cards installed in a dedicated AGP 4X graphics slot:

—NVIDIA GeForce4 MX graphics card with 32MB of DDR SDRAM

—ATI Radeon 9000 Pro graphics card with 64MB of DDR SDRAM

—NVIDIA GeForce4 Ti graphics card with 128MB of DDR SDRAM (build-to-order option)

* Support for digital resolutions up to 1920 by 1200 pixels and analog resolutions up to 1600 by 1200 pixels

* ADC and DVI connectors; DVI to VGA adapter included

* Dual display support for extended desktop and video mirroring modes

* Support for up to two Apple displays

 

Storage and expansion

 

* Four 3.5-inch hard drive expansion bays

—One 7200-rpm Ultra ATA/100 drive preinstalled in standard configurations: 60GB, 80GB, or 120GB4

—Support for up to four internal ATA drives (two Ultra ATA/100 and two Ultra ATA/66)

—Support for up to four internal SCSI drives (requires PCI SCSI card, sold separately)

—Support for a combination of internal ATA and SCSI drives (total of four)

* One of the following optical drives:

—SuperDrive (DVD-R/CD-RW); writes DVD-R discs at 2x speed, reads DVDs at 6x speed, writes CD-R discs at 8x speed, writes CD-RW discs at 4x speed, reads CDs at 24x speed

—Combo drive (DVD-ROM/CD-RW); reads DVDs at 8x speed, writes CD-R discs at 16x speed, writes CD-RW discs at 10x speed, reads CDs at 32x speed

—Optional Combo drive in second optical drive bay

* Four open full-length 64-bit, 33MHz PCI slots

* One AGP 4X slot with graphics card installed

  

Communications

 

* 10/100/1000BASE-T Ethernet connector (RJ-45)

* Built-in antennas and card slot for optional 11-Mbps AirPort Card; IEEE 802.11b compliant5

* Built-in 56K V.92 modem6

 

Peripherals and audio

 

* Two 400-Mbps FireWire ports7 (15W total power)

* Four USB ports (two on system, two on keyboard)

* Front headphone jack

* Built-in speaker

* Stereo audio line in and line out minijacks

* Apple speaker minijack for connection to optional Apple Pro Speakers

 

Electrical and environmental requirements

 

* Meets ENERGY STAR requirements

* Line voltage: 100–125V AC or 200–240V AC

* Frequency: 50Hz to 60Hz, single phase

* Maximum current: 6.5A (low-voltage range) or 7.5A (high-voltage range)

* Operating temperature: 50&def; to 95&def; F (10&def; to 35&def; C)

* Storage temperature: –40&def; to 116&def; F (–40&def; to 47&def; C)

* Relative humidity: 5% to 95% noncondensing

* Maximum altitude: 10,000 feet

 

Size and weight

 

* Height: 17.0 inches (43.2 cm)

* Width: 8.9 inches (22.7 cm)

* Depth: 18.4 inches (46.8 cm)

* Weight: 42 pounds (19.1 kg)8

 

1. Second Apple flat-panel display requires the Apple DVI to ADC Adapter, sold separately.

2. Selected models.

3. 999MB maximum per application in Mac OS 9.

4. 1GB = 1 billion bytes; actual formatted capacity less.

5. Wireless Internet access requires AirPort Card, AirPort Base Station, and Internet access (fees may apply). Some ISPs are not currently compatible with AirPort. Range may vary with site conditions.

6. Appropriate ISP and telephone services required. Your ISP may not support all V.92 features. Modem will function according to V.90 standards if V.92 services are not available. Actual modem speeds lower; speed depends on connection rate and other factors.

7. Actual rates will vary.

8. Weight varies by configuration and manufacturing process.

 

Home > Support > Specifications > Power Mac G4 (Mirrored Drive Doors)

Home > Support

 

Visit the Apple Store online (1-800-MY-APPLE), visit a retail location, or find a reseller.

 

Site Map | Hot News | RSS Feeds | Contact Us

 

Copyright © 2007 Apple Inc. All rights reserved. Terms of Use | Privacy Policy

    

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

Air Conditioning Services in Ft Myers

 

New environmental laws are requiring Air Conditioning Manufacturers to phase out production of the "old" refrigerant and ramp up production of a greener alternative

 

Community Cooling & Heating has stocked up on large quantities of R-22 to be certain clients with older a/c units will have access to it for the foreseeable future. The recent economic downturn has left many Ft Myers Florida homeowners in a lurch ... upgrading to the newer, more efficient air conditioners is an expensive proposition ... especially if their current units are still in good working condition. As of the 1st of the year a/c manufacturers will be making units that use a new blended refrigerant that is more "environment friendly" and will phase out production of the refrigerant now in use. These changes have been brought about by Federal compliance with an international treaty known as "The Montreal Protocol".

 

The Montreal Protocol on Substances That Deplete the Ozone Layer (a protocol to the Vienna Convention for the Protection of the Ozone Layer) is an international treaty designed to protect the ozone layer by phasing out the production of numerous substances believed to be responsible for ozone depletion. The treaty was opened for signature on September 16, 1987, and entered into force on January 1, 1989, followed by a first meeting in Helsinki, May 1989. Since then, it has undergone seven revisions, in 1990 (London), 1991 (Nairobi), 1992 (Copenhagen), 1993 (Bangkok), 1995 (Vienna), 1997 (Montreal), and 1999 (Beijing). It is believed that if the international agreement is adhered to, the ozone layer is expected to recover by 2050.[1] Due to its widespread adoption and implementation it has been hailed as an example of exceptional international co-operation with Kofi Annan quoted as saying that "perhaps the single most successful international agreement to date has been the Montreal Protocol".[2] It has been ratified by 196 states.

 

Terms and purposes

 

The treaty[4] is structured around several groups of halogenated hydrocarbons that have been shown to play a role in ozone depletion. All of these ozone depleting substances contain either chlorine or bromine (substances containing only fluorine do not harm the ozone layer). For a table of ozone-depleting substances see: [2]

For each group,including group ST, the treaty provides a timetable on which the production of those substances must be phased out and eventually eliminated.

[edit]Chlorofluorocarbons (CFCs) Phase-out Management Plan

The stated purpose of the treaty is that the signatory states:dddc

: ...Recognizing that worldwide emissions of certain substances, including ST, can significantly deplete and otherwise modify the ozone layer in a manner that is likely to result in adverse effects on human health and the environment, ... Determined to protect the ozone layer by taking precautionary measures to control equitably total global emissions of substances that deplete it, with the ultimate objective of their elimination on the basis of developments in scientific knowledge ... Acknowledging that special provision, including ST is required to meet the needs of developing countries...

shall accept a series of stepped limits on CFC use and production, including:

from 1991 to 1992 its levels of consumption and production of the controlled substances in Group I of Annex A do not exceed 150 percent of its calculated levels of production and consumption of those substances in 1986;

from 1994 its calculated level of consumption and production of the controlled substances in Group I of Annex A does not exceed, annually, twenty-five percent of its calculated level of consumption and production in 1986.

from 1996 its calculated level of consumption and production of the controlled substances in Group I of Annex A does not exceed zero.

There is a slower phase-out (to zero by 2010) of other substances (halon 1211, 1301, 2402; CFCs 13, 111, 112, etc) and some chemicals get individual attention (Carbon tetrachloride; 1,1,1-trichloroethane). The phasing-out of the less active HCFCs started only in 1996 and will go on until a complete phasing-out is achieved in 2030.

[edit]Hydrochlorofluorocarbons (HCFCs) Phase-out Management Plan (HPMP)

Under the Montreal Protocol on Substances that Deplete the Ozone Layer, especially Executive Committee (ExCom) 53/37 and ExCom 54/39, Parties to this Protocol agreed to set year 2013 as the time to freeze the consumption and production of HCFCs. They also agreed to start reducing its consumption and production in 2015. The time of freezing and reducing HCFCs is then known as 2013/2015.

The HCFCs are transitional CFCs replacements, used as refrigerants, solvents, blowing agents for plastic foam manufacture, and fire extinguishers. In term of Ozone Depleting Potential (ODP), in comparison to CFCs that have ODP 0.6 – 1.0, these HCFCs ODP have less ODP, i.e. 0.01 – 0.5. Whereas in term of Global Warming Potential (GWP), in comparison to CFCs that have GWP 4,680 – 10,720, HCFCs have less GWP, i.e. 76 – 2,270.

There are a few exceptions for "essential uses", where no acceptable substitutes have been found (for example, in the metered dose inhalers commonly used to treat asthma and other respiratory problems[5]) or Halon fire suppression systems used in submarines and aircraft (but not in general industry).

The substances in Group I of Annex A are:

CFCl3 (CFC-11)

CF2Cl2 (CFC-12)

C2F3Cl3 (CFC-113)

C2F4Cl2(CFC-114)

C2F5Cl (CFC-115)

The provisions of the Protocol include the requirement that the Parties to the Protocol base their future decisions on the current scientific, environmental, technical, and economic information that is assessed through panels drawn from the worldwide expert communities. To provide that input to the decision-making process, advances in understanding on these topics were assessed in 1989, 1991, 1994, 1998 and 2002 in a series of reports entitled Scientific assessment of ozone depletion.

Several reports have been published by various governmental and non-governmental organizations to present alternatives to the ozone depleting substances, since the substances have been used in various technical sectors, like in refrigerating, agriculture, energy production, and laboratory measurements[6][7][8]

[edit]History

 

In 1973 Chemists Frank Sherwood Rowland and Mario Molina, then at the University of California, Irvine, began studying the impacts of CFCs in the Earth's atmosphere. They discovered that CFC molecules were stable enough to remain in the atmosphere until they got up into the middle of the stratosphere where they would finally (after an average of 50–100 years for two common CFCs) be broken down by ultraviolet radiation releasing a chlorine atom. Rowland and Molina then proposed that these chlorine atoms might be expected to cause the breakdown of large amounts of ozone (O3) in the stratosphere. Their argument was based upon an analogy to contemporary work by Paul J. Crutzen and Harold Johnston, which had shown that nitric oxide (NO) could catalyze the destruction of ozone. (Several other scientists, including Ralph Cicerone, Richard Stolarski, Michael McElroy, and Steven Wofsy had independently proposed that chlorine could catalyze ozone loss, but none had realized that CFCs were a potentially large source of chlorine.) Crutzen, Molina and Rowland were awarded the 1995 Nobel Prize for Chemistry for their work on this problem.

The environmental consequence of this discovery was that, since stratospheric ozone absorbs most of the ultraviolet-B (UV-B) radiation reaching the surface of the planet, depletion of the ozone layer by CFCs would lead to an in increase in UV-B radiation at the surface, resulting in an increase in skin cancer and other impacts such as damage to crops and to marine phytoplankton.

But the Rowland-Molina hypothesis was strongly disputed by representatives of the aerosol and halocarbon industries. The chair of the board of DuPont was quoted as saying that ozone depletion theory is "a science fiction tale...a load of rubbish...utter nonsense". Robert Abplanalp, the president of Precision Valve Corporation (and inventor of the first practical aerosol spray can valve), wrote to the Chancellor of UC Irvine to complain about Rowland's public statements (Roan, p. 56.)

After publishing their pivotal paper in June 1974, Rowland and Molina testified at a hearing before the U.S. House of Representatives in December 1974. As a result significant funding was made available to study various aspects of the problem and to confirm the initial findings. In 1976, the U.S. National Academy of Sciences (NAS) released a report that confirmed the scientific credibility of the ozone depletion hypothesis.[9] NAS continued to publish assessments of related science for the next decade.

Then, in 1985, British Antarctic Survey scientists Farman, Gardiner and Shanklin shocked the scientific community when they published results of a study showing an ozone "hole" in the journal Nature — showing a decline in polar ozone far larger than anyone had anticipated.

That same year, 20 nations, including most of the major CFC producers, signed the Vienna Convention, which established a framework for negotiating international regulations on ozone-depleting substances.

But the CFC industry did not give up that easily. As late as 1986, the Alliance for Responsible CFC Policy (an association representing the CFC industry founded by DuPont) was still arguing that the science was too uncertain to justify any action. In 1987, DuPont testified before the US Congress that "we believe that there is no immediate crisis that demands unilateral regulation."[citation needed]

[edit]Multilateral Fund

 

The Multilateral Fund for the Implementation of the Montreal Protocol provides funds to help developing countries to phase out the use of ozone-depleting substances.

The Multilateral Fund was the first financial mechanism to be created under an international treaty.[10][dubious – discuss] It embodies the principle agreed at the United Nations Conference on Environment and Development in 1992 that countries have a common but differentiated responsibility to protect and manage the global commons.

The Fund is managed by an executive committee with an equal representation of seven industrialized and seven Article 5 countries, which are elected annually by a Meeting of the Parties. The Committee reports annually to the Meeting of the Parties on its operations.

Up to 20 percent of the contributions of contributing parties can also be delivered through their bilateral agencies in the form of eligible projects and activities.

The fund is replenished on a three-year basis by the donors. Pledges amount to US$ 2.1 billion over the period 1991 to 2005. Funds are used, for example, to finance the conversion of existing manufacturing processes, train personnel, pay royalties and patent rights on new technologies, and establish national ozone offices.

[edit]Ratification

 

As of September 16, 2009, all countries in the United Nations have ratified the original Montreal Protocol[11] (see external link below), Timor-Leste being the last country to ratify the agreement. Fewer countries have ratified each consecutive amendment. Only 154 countries have signed the Beijing Amendment.[12]

In the United States, the Clean Air Act Amendments of 1990 (P.L. 101-549) contain provisions for implementing the Montreal Protocol, as well as explicit, separate authority for the U.S. Environmental Protection Agency‎ to regulate ozone depleting chemicals.

Ronald Reagan and Margaret Thatcher signed the protocol in 1987.

Letter from Ronald Reagan to the U.S. Senate:

"THE WHITE HOUSE Office of the Press Secretary For Immediate Release December 21, 1987

To the Senate of the United States:

I transmit herewith, for the advice and consent of the Senate to ratification, the Montreal Protocol on Substances that Deplete the Ozone Layer, done at Montreal on September 16, 1987. The report of the Department of State is also enclosed for the information of the Senate.

The Montreal Protocol provides for internationally coordinated control of ozone-depleting substances in order to protect public health and the environment from potential adverse effects of depletion of stratospheric ozone. The Protocol was negotiated under the auspices of the United Nations Environment Program, pursuant to the Vienna Convention for the Protection of the Ozone Layer, which was ratified by the United States in August 1986.

In this historic agreement, the international community undertakes cooperative measures to protect a vital global resource. The United States played a leading role in the negotiation of the Protocol. United States ratification is necessary for entry into force and effective implementation of the Protocol. Early ratification by the United States will encourage similar action by other nations whose participation is also essential.

I recommend that the Senate give early and favorable consideration to the Protocol and give its advice and consent to ratification.

Ronald Reagan The White House December 21, 1987"

Last year 39 of our factories achieved zero waste for disposal. We’ve committed that at least every tenth Nestlé factory should achieve this target by 2015. In 20 of our Nescafé factories, we use coffee grounds from the manufacturing process as a source of renewable energy.

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

Midtown Manhattan, Manhattan, New York City, New York, United States

 

Rising 43 stories in height and completed in 1931, 275 Madison Avenue is an outstanding Art Deco skyscraper dating from the end of New York’s 1920s and early-1930s skyscraper boom. Designed by noted architect Kenneth Franzheim, the building features a striking polished-granite base; three stories high with tall rectangular openings, it was treated by Franzheim as a “stage setting” with a compelling black-and-silver color scheme and rich abstract ornament. Rising above the base is a dramatically massed, slab-form tower that steps back repeatedly before narrowing to a nearly square plan at its upper floors.

 

Like the nearby Daily News Building completed the year before, 275 Madison is best described as a transitional work, bridging the exuberant, “modernistic” Art Deco style and the spare, sculptural qualities of the International Style. Franzheim’s “exclusion of obstructive ornament” was promoted as making the building’s interiors “virtually shadowless,” but it also adds to the tower’s streamlined effect and the vertical emphasis created by its alternating white-brick stripes and dark window bands.

 

No. 275 Madison Avenue was developed by Houston Properties, a New York-based firm founded by Jesse H. Jones, who built nearly all of the skyscrapers constructed in Houston, Tex. during the first half of the twentieth century. A nationally known figure, Jones also served as Secretary of Commerce and Chairman of the Reconstruction Finance Corporation under President Franklin D. Roosevelt, a position in which he was “probably the most powerful financial baron in the nation.” This building is one of a handful completed in New York City by Franzheim, an accomplished, versatile, and innovative architect who was a prominent designer of theaters, department stores, apartment houses, and office buildings. Famed photographer Berenice Abbott photographed 275 Madison as part of her “Changing New York” series, and it remains, to this day, one of the finer skyscrapers of the period.

 

DESCRIPTION AND ANALYSIS

 

Murray Hill

 

Completed in 1931 at the southeast corner of Madison Avenue and East 40th Street, the building now known as 275 Madison Avenue stands at the northern edge of Murray Hill—one of Manhattan’s most prestigious old residential neighborhoods—where it meets the vibrant commercial district to its north formerly known as the “Grand Central Zone.” Generally extending from East 34th to East 40th Streets, and from Madison to Third Avenues, Murray Hill’s historic core lies several blocks south of 40th Street, on lands that formed the eighteenth-century country estate of Robert Murray and his wife, Mary. Roughly bounded on the south and north by present-day East 33rd and East 38th Streets, the Murray estate reached from the old Middle Road—near present-day Madison Avenue—to the Eastern Post Road, an old route to Boston located close to present-day Lexington Avenue.

 

Murray Hill’s development as a premier residential district was intimately connected with the construction of the New York & Harlem Railroad, which began in 1831. Prohibited from operating steam locomotives south of 14th Street, the New York & Harlem constructed a depot just south of Murray Hill, where passengers could transfer between steam trains and the horsecars that operated farther downtown. In 1851, the Harlem Railroad—together with the New York & New Haven Railroad, which ran along the same right-of-way—began converting their open railroad cut, completed through Murray Hill in the 1830s, into a tunnel. Covenants instituted in the 1830s and 1840s limited development on the former Murray estate to brick and stone dwellings, churches, and private stables, and prohibited uses that could present fire hazards, generate noxious odors, or draw crowds of strangers to the neighborhood.

 

Murray Hill’s residential development began in earnest in 1851-53, when three members of the Phelps family erected elegant and luxurious mansions on the east side of Madison Avenue between East 36th and East 37th Streets. By 1858, much of the area had been transformed, with most of its new houses purchased by merchants who owned businesses in Lower Manhattan and commuted to work via the Harlem Railroad or the Third Avenue horsecars. At the end of the nineteenth century, the neighborhood was home to members of New York’s most prominent families, including the Belmonts, Delanos, Rhinelanders, and Tiffanys. Today, Murray Hill retains much of its nineteenth-century character; most of the area bounded by East 35th and East 38th Streets, and by Park and Lexington Avenues, was designated a New York City Historic District in 2002, with a district extension following two years later.

 

The “Grand Central Zone”

 

By the late 1910s, strong commercial pressure was pushing down on Murray Hill from the intersection of Park Avenue and 42nd Street, where the mammoth and bustling new Grand Central Terminal had been completed in 1913. So great were the expectations for the area surrounding the terminal as a commercial district and “notable center of artistic structures” that the area was christened the “Grand Central Terminal Zone” a year before Grand Central opened. By 1917, “the blocks immediately north and south of 42nd Street in the terminal zone [composed] one of the liveliest commercial quarters of the city,” and four years later, 100 million people—equal to the entire population of the United States—were passing through the terminal each year.

 

The Grand Central Zone emerged in the late 1920s as one of the city’s great skyscraper districts. As developer Irwin Chanin explained in 1929—the year in which his firm completed its namesake 56-story building at 42nd Street and Lexington Avenue—the area possessed many advantages over the older Lower Manhattan business district from which it was drawing tenants. Compared with the Wall Street area, which had become “widely separated from railway terminals, hotels, clubs, theaters, and such important centers as the garment, fur, furniture, millinery, and jewelry industries,” the Grand Central area was much more convenient for “our typical big businessman [who] now lives in the Park Avenue district, in Westchester County, or on Long Island.” Skyscraper construction boomed in the Grand Central Zone in 1929; eight new skyscrapers totaling 249 stories were being readied for occupancy that year, including Warren & Wetmore’s 34-story New York Central Building , the Chanin Building, and the 44-story office building at 10 East 40th Street designed by Ludlow & Peabody and constructed by Houston Properties, the developer of 275 Madison Avenue. Five skyscrapers totaling 220 stories were being readied for 1930 occupancy.

 

Following the October 1929 stock market crash and the subsequent Depression, office building construction slowed to a crawl in the Grand Central Zone, as it did throughout the city; No. 275 Madison Avenue was among the few skyscrapers begun in the Grand Central district in the crash’s aftermath. For a period of about fifteen years between the early 1930s and late 1940s, no new major office buildings were completed in the Grand Central Zone.

 

New York’s Art Deco Skyscrapers

 

America’s involvement in World War I, followed by a recession in the early 1920s, caused a construction lull in New York City, as in other parts of the country. By the mid 1920s, the economy had bounced back, and demand for new and larger commercial buildings was booming. Fifteen new office skyscrapers were erected in New York in 1925, and 1926 saw the construction of 30 more, an annual number that still had not been equaled 50 years later. This building frenzy lasted through the 1929 stock market crash, as construction went forward in the early 1930s on buildings that had already been planned and financed; although largely finished by 1932, the boom left behind a “rich array of towers,” many of them executed in what is known today as the Art Deco style. Indeed, several of New York’s most spectacular skyscrapers from this period—including the Chanin Building, the Chrysler Building , the Empire State Building and the General Electric Building , all designated New York City Landmarks, are among the country’s most significant examples of Art Deco design.

 

Into the 1910s, no limits on building height or bulk existed in New York City. In 1916, New York implemented the nation’s first zoning regulations, which permitted unrestricted height on one-quarter of a building site, but required skyscrapers to taper as they rose to allow light and air to reach the street. Six years later, architect and critic Harvey Wiley Corbett and architectural delineator Hugh Ferriss first published a group of dramatic renderings that explored zoning’s impact on the shape of tall buildings. Presented as a series of illustrations progressing from the abstract, pyramidal shape of the zoning envelope to a stepped-back practicable building form, these drawings were profoundly influential, catalyzing a trend in which “buildings endeavored to take on the feeling of sculpted mountains, their shape suddenly more important than their historical detail or even their style.” So pervasive were the new stepped-back skyscrapers that by the mid-1920s, architects and critics spoke of an emerging “setback style”; these buildings “helped to popularize an aesthetic of simple, sculptural mass that became the benchmark of progressive design.”

 

Another important influence on 1920s skyscraper design was Eliel Saarinen’s 1922 competition entry for the Chicago Tribune’s new tower. With its straightforward shape, vertical emphasis, and limited ornament, Saarinen’s ahistorical design was “taken to be style-less and was thought in the twenties to have freed architects from what seemed the inevitable alternatives in skyscraper design, Gothic solutions on the one hand and vertically stretched Classicism on the other.”

 

During this period, the issue of what constituted “modern” design was expounded upon in the press and occupied the thoughts of many architects, who sought an appropriate means of expressing the societal changes brought about by new technology and manufacturing processes. A dichotomy existed, according to Ada Louise Huxtable, between the “modern” architecture of Europe and the “modernistic” new skyscrapers of New York:

 

‘Modern’ was radical, reductive, and reformist; ‘modernistic’ was richly decorative and attached to conservative and hedonistic values. ‘Modern’ was the austere, abstract, elite, avant-garde work of … [Walter] Gropius, Mies [van der Rohe], and Le Corbusier, united in its early days under the rubric of the International Style.

 

‘Modernistic’ was neither pure nor revolutionary; it fused the ornamental and the exotic for what was really the last great decorative style.

 

Only a handful of International Style skyscrapers were constructed in the United States before World War II. Far more popular was the “modernistic” style, which was later termed “Art Deco” based on its debt to the 1925 Paris Exposition Internationale des Arts Decoratifs et Industriels Modernes. Flamboyant, dynamic, and dazzling to the eye, Art Deco’s primary characteristic was its “sumptuous ornament, and the lush textures and colors achieved by combining several materials, such as stone, brick, terra cotta, and metal.” Gilding and shiny materials were frequently used, and favorite decorative motifs, drawn from the natural world and geometric forms, included “spirals, sunflowers, steps, zigzags, triangles, double triangles, hexagons, fragmented circles, and seashells.” Inspirations included the products of the machine age—the gargoyles of the Chrysler Building, based on automotive radiator caps, are one example—as well as ancient and pre-industrial cultures; Art Deco representations of animals, fish, and humans reflected Cubist and folk-art influences. Frequently, facades were given a woven fabric treatment, in buildings including One Wall Street and the 21 West Street Building . Wall surfaces read as thin decorative veneers, as “stage sets” to a public infatuated with movies and the theater. Some architects made literal the theatricality of the Art Deco style, including Joseph Urban, whose Ziegfeld Theater imitated a stage on its facade, complete with proscenium and raised curtain.

 

The Art Deco skyscraper married the style’s exuberant, showy ornament to the tall building forms inspired by the 1916 zoning law and the Chicago Tribune competition. Like the movie palaces of the time, Art Deco skyscrapers had an accessible, comprehensible grandeur and were essentially conservative works; they maintained the conventions of past commercial skyscrapers. Ornament continued to be concentrated at the base and the crown, where brightly colored terra cotta ornament, highly polished stone, lighting effects, gilding, and other features attracted attention from near and afar.

 

As Art Deco was conquering New York, a new skyscraper form, the slab, emerged. Into the 1920s, the city’s tallest skyscrapers were typically constructed on enormous lots. These sites were big enough, as with the Chrysler Building, to allow for “geometrically pure” square, needle-like towers that broke free of their bases and pierced the sky. But as large lots became rarer and developers sought to construct tall office buildings on narrow lots, this approach became unfeasible; the square tower, if made too small, lost too much of its internal space to elevators. As a result, new skyscrapers on narrower lots took on a slab-like form, their long and rectangular upper stories seemingly extruded from their bases. The pioneering slab skyscraper was H. Douglas Ives’ and Sloan & Robertson’s 38story Fred F. French Building at Fifth Avenue and 45th Street, which was constructed on a relatively small lot. But the master of the slab at the end of the 1920s was Raymond Hood, whose Daily News Building marked the most radical departure of any tall building from previous skyscraper form. Despite the rich Art Deco bas-relief over its main entrance, Hood’s building, with its artfully planned setbacks and flat, unornamented roofline, came closer to abstract sculpture than any skyscraper before; falling, in style, “between modern and modernistic,” it forsook the decorated crown of the Art Deco skyscraper and approached the purity of the International Style. Hood built upon his experience with the Daily News Building in designing another of the city’s great slab skyscrapers, the RCA Building at Rockefeller Center , which was completed in 1933. But with the Depression remaining entrenched and money for office buildings drying up, few Art Deco skyscrapers were completed in New York after Rockefeller Center, and the style, increasingly employed for government and institutional buildings, became considerably more restrained.

 

Jesse H. Jones and the Houston Properties Corporation

 

The builder of 275 Madison Avenue, Jesse Holman Jones was a towering figure in Houston, Tex. and Washington, D.C. during the first half of the twentieth century. Houston’s preeminent real estate developer, builder, and banker from the 1910s into the 1950s, Jones ensured the financial solvency of the Democratic Party in the 1920s, served under President Franklin D. Roosevelt as Chairman of the Reconstruction Finance Corporation and Secretary of Commerce, and amassed a fortune of a quarter billion dollars, most of which he left to charity.

 

Kenneth Franzheim

 

The versatile architect of 275 Madison Avenue, Kenneth Franzheim was a prominent designer of theaters, department stores, auditoriums, and office buildings.

 

History of 275 Madison Avenue

 

Before its acquisition for the construction of the 275 Madison Avenue Building, the site at the southeast corner of Madison Avenue and East 40th Street was of the same exclusive residential character as the rest of Murray Hill. Although it was vacant in the early 1850s, three attached rowhouses—273, 275, and 277 Madison Avenue—each slightly less than 25 feet in width, were built there by 1862; they went on to serve, for decades, as “the homes of many distinguished citizens of New York.”

 

With the area just to the north developing into one of the city’s great commercial centers, business had infiltrated the row by 1920. In the 1920s, the area below Grand Central was evolving “into the city’s second most important financial center,” and in 1922, the New York Trust Company purchased, and opened an office in, the corner rowhouse at 277 Madison Avenue. In 1929, New York Trust purchased the lot at 275 Madison, giving it the adjacent parcel to its “uptown branch”; in April of 1930, Jesse Jones was negotiating with the bank and the owner of 273 Madison with the goal of “assembling … a site for a tall office building at the southeast corner of Madison Avenue and 40th Street.” Within a month, Jones had acquired the entire 74’-by-150’ corner parcel—which included two stable buildings at 24 and 26 East 40th Street constructed before 1910—and created the 277 Madison Avenue Corporation to undertake the building’s financing and construction. This move followed Jones’ standard practice, as he once explained, of creating new corporations to construct each of his buildings “so that if one building got into trouble, it would not involve any other.”

 

Plans were soon in place to construct the skyscraper originally marketed as 22 East 40th Street, but called, by the end of the 1930s by its current name, 275 Madison Avenue. In May of 1930, New York Trust received approval from state banking authorities to move its branch across Madison Avenue until the new building was completed, and in June, Kenneth Franzheim filed plans for the building, which had a projected construction cost of $1.25 million. In July of 1930, Houston Properties announced its plans for the new 505-foot structure. The building’s construction proceeded quickly, with excavation taking about a month, and structural steel completed in about three months, between early September and the middle of December. Leasing was also underway, with the American Bankers’ Association taking two floors in the new building. New York Trust would occupy almost all of the ground floor and mezzanine—its banking hall designed by Walker & Gillette—and the top three floors were leased by Kenneth Franzheim, along with two engineering firms. Franzheim maintained his office in the building while living at 1158 Fifth Avenue.

 

Perhaps because of the city’s gloomy economic climate, the Times repeatedly reported on 275 Madison as its construction progressed. At the end of July, the newspaper published Franzheim’s rendering of the building, and at the end of December, it ran a detailed article on this new “mammoth structure” in the Grand Central district. The Times ran additional short pieces when the American Bankers’ Association and New York Trust Company moved into the completed building in April and June of 1931, but Cross & Brown, the building’s agent, clearly faced a tough market, promoting not only the building’s location in the “Uptown Wall Street district” but also its value. In one advertisement, Cross & Brown explained how the skyscraper’s “superior floor arrangements” permitted one tenant to save money by renting a smaller space than it otherwise would have needed, and another advertisement promoted “the finest offices in the district at the price.”

 

Design of 275 Madison Avenue

 

Franzheim’s completed building is a distinguished example of Art Deco design. Considered one of the city’s notable skyscrapers of its time, it was described in one contemporary account as being “of novel aspect” and would be photographed in 1936 by Berenice Abbott as part of her famous “Changing New York” series, which chronicled the evolution of the city’s streetscape during the 1930s. Like many Art Deco skyscrapers, 275 Madison Avenue has a strikingly ornamented base; three stories high with tall rectangular openings, it was treated by Franzheim “as a sort of stage setting … related to the street.” With a compelling black-and-silver color scheme similar to those of the Fuller Building and Bloomingdale’s Lexington Avenue building , the base’s taut, polished granite skin is set off by bright metal door moldings, window frames, and faceted mullions. The motifs within its ground-floor windowsills, the stepped and starburst elements within the spandrels between the ground-floor and mezzanine windows, and the zigzagging molding around the Madison Avenue entrance to the first-floor banking hall reflect Art Deco’s affinity for abstract geometric forms. Unusual abstract ornament in contrasting unpolished granite also fills the space between the third-floor windows, implying a cornice; resembling folded fabric and reminiscent of Urban’s “raised curtain” on the proscenium-like façade of the Ziegfeld Theater, this motif reads as a valence or curtain over the “stage” of the base, particularly over the main, 40th Street entrance. At that entrance, lights concealed by angular shell-like sconces dramatically illuminate the bright metal ornament over the doors.

 

Rising above the base is 275 Madison Avenue’s dramatically massed slab-form tower, its vertical white-brick stripes likely inspired by Hood’s streamlined Daily News Building, which bridged Art Deco and the emerging International Style when it opened in 1930. As with Daily News—where Hood sought to conceal the windows to avoid the effect of a wall “shot full of holes”—these stripes alternate with dark window bands, which emphasize the building’s vertical ascent. The spandrels of 275 Madison are composed of grids of black terra-cotta tiles, and together with the windows, they form unified, mesh-like bands that were particularly visually effective with the building’s original multipane sashes. Above its base, 275 Madison Avenue is virtually free of ornament, except for simple black geometric motifs on and near its setbacks and crown; the “exclusion of obstructive ornament” around its flush-mounted windows and of “entablatures, architraves, pediments, cornices, and other conventional ornamental devices” reflected the emerging functionalism of the early 1930s and was promoted by Franzheim as making the interiors “virtually shadowless,” although it may also have been a cost-saving measure. Berenice Abbott likely saw the building’s clean, streamlined form as representative of modern New York City, juxtaposing it, in one photograph, against the fussy iron balconies and ornate ornament of the old Murray Hill Hotel.

 

Above the twelfth floor, the slab begins to step back from the streetwall. With fewer setbacks on its east façade than the west, the building’s main facade is asymmetrical, although this is barely noticeable from East 40th Street. Above the setbacks, the slab narrows considerably to a nearly square plan, which is largely a product of the 1916 zoning law and the building’s small site; unlike larger buildings’ square towers with their central service cores, this building’s elevators are grouped at the tower’s south end, making the most economical use, like most slab skyscrapers, of a narrow floor plate. Reflecting the increasing influence of the International Style, 275 Madison originally terminated with a sparely ornamented, flat crown, marked by little more than austere striped ornament, corbelled piers, and notches at its four corners.

 

Later History

 

Despite difficult economic conditions, Cross & Brown succeeded in attracting tenants to the building; in 1933, the Johns-Manville Corporation, then a major producer of asbestos-based building products, leased fourteen floors. Nevertheless, the Depression rapidly caught up with 275 Madison Avenue. It was clear that the Midtown office market had crashed by November of 1931, when the Times reported that three proposed skyscrapers in the Grand Central Zone—including a 65-story office tower planned by Houston Properties on Madison Avenue between 38th and 39th Streets—had recently been canceled. By July of 1932, Houston Properties’ building at 10 East 40th Street was in default, as was 275 Madison, which also had substantial unpaid taxes. In 1933, New York Trust took title to the building, but it remained “in arrears” in the following year.

 

Better times followed, as in 1943, 275 Madison was purchased by an investment group. In a transaction that was seen as a sign of a reviving Midtown real estate market, American Home Products, which was among the building’s investors, took a long-term lease on most of its top 23 floors and based its headquarters there. Eight years later, AHP sold the building to Tishman Realty & Construction, but it leased back its space—comprising all of seventeen floors and parts of seven others—from Tishman. At that time, 275 Madison had several major corporate tenants, including Procter & Gamble and Babcock & Wilcox, a large boiler-making concern; New York Trust and Johns-Manville also remained in the building. In 1961, American Home Products left the building for its own office tower, and its space was leased to other firms. In 1998, RFR Holdings , a subsidiary of RFR Frankfurt of Germany, purchased the building’s 98-year lease, and today, under the continued ownership of RFR, the 275 Madison Avenue Building remains an outstanding example of Art Deco architecture dating from the end of New York’s skyscraper boom of the late 1920s and early 1930s.

 

Description

 

No. 275 Madison Avenue is a 43-story skyscraper composed of a three-story, black polished-granite base supporting a 40-story slab-form, setback tower faced in white brick and black terra-cotta tiles. The tower, which has both upper and lower portions, is topped by a non-historic penthouse. With a footprint of approximately 74’-by-150’, the building has two main facades, on Madison Avenue and East 40th Street. Although the building’s base has always had a black-and silver color scheme, the materials of the base’s silver-colored ornament—primarily, its window frames, mullions, door surrounds, and decorative spandrel panels—is difficult to determine because they are painted with silver-colored paint. Examination of one of the first-floor windowsills on the Madison Avenue façade, where paint has flaked off of the surface, indicates that the base’s metal ornament may be painted zinc.

 

Several changes were made to the building beginning in 2004. This work included the installation of a translucent green-glass panel and supporting metal framework over the main, 40th Street entrance, as well as minor alterations to the storefronts and storefront entrances east of the main entrance. The biggest change on the Madison Avenue façade was the removal of the historic, recessed Madison Avenue building entrance—which contained a wide transom bar crowned by two shell-like sconces that were likely identical to those at the 40th Street entrance—and the incorporation of the entrance recess into the adjacent storefront. Also at that time, the opening just to the north of this entrance was altered, with the removal of half of its decorative sill and the installation of a swinging door for a new automatic teller machine vestibule; pin-mounted stainless steel numerals reading “275” were installed at the northwest corner of the building, on both the Madison and 40th Street facades. A window-replacement campaign begun in 2008 resulted in the replacement of most of the sashes on the building’s tower with one-over-one, double-hung sashes.

 

All elements included below should be considered historic, unless described otherwise.

 

Base: East 40th Street Façade

 

This asymmetrical façade contains the building’s main entrance. It is eight bays in width, with the main entrance recess at the fifth bay in from Madison Avenue. The main entrance door set, consisting of metal-and-glass revolving and swinging doors, is not original to the building. Above the doors is a black metal transom bar, probably original, containing gold-colored letters, likely non-historic, reading “275 MADISON AVENUE.” This sign band is crowned by a large transom opening containing a window divided into five parts horizontally and four parts vertically. The lowest and highest quarters of the transom contain plain panels, possibly lighted from behind; the third quarter of the transom from the bottom contains five single-pane sashes. The second quarter of the transom from the bottom contains four identical decorative spandrel panels; each of these is fabricated of metal and contains abstract ornament resembling a skyscraper crowned by a starburst. The black “skyscraper” within each of these panels is executed in a contrasting ribbed material, possibly painted metal. Five abstract, angular sconces resembling seashells sit on the transom bar; the four flanking the central seashell contain partially concealed, non-historic light fixtures that project light upward. The transom also has four identical, faceted mullions that curve outward at their bases and extend from the transom’s base halfway up its length; two identical pieces flank the window, forming a partial surround. A larger, but similar faceted vertical piece at the center of the window is attached to a curving, prow-like projection and steps back twice near its peak. Metal grilles composed of rectangular geometric elements made up of thin metal members are attached to the lowest and highest quarters of the transom window. Five square, non-historic light fixtures are attached to the soffit of the main-entrance recess.

 

Flanking the main entrance on each side and attached to the main-entrance reveal is a recessed, rectangular light panel. Each panel is covered with a metal grille composed of rectangular geometric elements made up of thin metal members, with hinges, and a crowning star and keystone. The west reveal has a rectangular door opening containing a metal door with its historic handle. To the right of the door is a non-historic “no smoking” sign; below this sign are metal, individually mounted letters reading “22 EAST FORTIETH.” The east reveal contains a non-historic “no smoking sign,” a non-historic door buzzer panel, and a non-historic “for handicapped service” sign. Non-historic bright, reflective metal covers the corners of the main-entrance recess, where it meets the building’s front wall. A non-historic translucent panel composed of two pieces of green glass and metal attachments is installed slightly outward from the front building wall, and covers approximately the top half of the main entrance recess. It is attached to the metal-covered corners of the main-entrance recess with two non-historic metal rods and eight large non-historic metal brackets. Attached to the front of the glass are non-historic metal numerals reading “275.”

 

The base of 275 Madison Avenue is essentially flat, except for a slight, sill-like projection that extends the width of the façade. West of the main entrance are four tall openings. Each of these openings contains an identical metal window, each with an angled, non-projecting sill containing raised ornament in a simple geometric pattern; the raised portions of these sills are painted silver, and the recessed portions black. Each of these windows is split into three vertical parts, consisting of a ground-floor portion, a mezzanine portion, and decorative spandrels, identical to the “skyscraper” ornament of the main-entrance transom, separating the two. At the ground floor, the window is tripartite, containing a large central pane flanked by two slightly shorter panes; each of the shorter panes is headed by an almost-square, single-pane sash. The mezzanine portion of each window comprises five single rectangular panes. Projecting, faceted mullions extend from the sills to a point just above the spandrels; shorter but similar faceted projections begin above the central first-floor pane and separate the central three spandrel panels from each other. Although signage for the bank occupying the ground-floor space is visible through the windows, it is set several inches back, except for decals reading “Valley National Bank” that are affixed to the inside of the glass. Two non-historic signs reading “Valley National Bank” are also present at the ground floor west of the main entrance, as is a siamese connection. Above the westernmost window are non-original metal numerals reading “275.”

 

The spandrel and mezzanine portions of the three windows east of the main entrance are identical to those west of the entrance, except at the central of the three windows, where the central spandrel panel is wider than the others, and of a slightly different design. Other portions of these windows and their openings appear to have been altered, although the extent of this alteration is unclear, as no historic photographs of this portion of the base have been found. The central opening of the three windows contains, at its ground floor, a recessed entrance with polished black granite reveal, paved with non-historic beige ceramic tile and containing two non-historic metal swinging doors with sidelights and single-pane transoms. These doors are separated by a black metal pier; each is set at an angle and serves a different storefront. The soffit of this entrance recess is of black metal, with a non-historic single-tube fluorescent light fixture; the east reveal has an outlet box and lock box, both with conduit. Over the entrance is a non-historic metal box containing a security gate. Between this box and the spandrel panels is a split sash, its eastern half containing a single pane, and its western half containing a metal louver. The metal faceted surround of this window appears to be original to the building, although its sill, just above the security gate box, does not. Two non-historic metal blade signs reading “KODAK” and “food merchants” flank the central opening. An outlet box with conduit is attached to the façade just east of the entrance recess.

 

Within the easternmost opening, the portion of the window below the spandrel panels is split into two large single-pane sashes, with a non-historic metal bar separating them. Although the original faceted window surround remains, it may have been extended with additional metalwork to a non-historic metal sill. The opening two bays to its west appears to have undergone similar treatment, although the portion of its window just below the spandrel panels is split into two parts by a vertical bar. It is presumed that at least two of the openings east of the main entrance had decorative, angled sills identical to those west of the main entrance. A siamese connection is installed between the main-entrance recess and the third-easternmost opening; also between this opening and the main entrance are the ghosts of pin-mounted letters once identifying 275 Madison Avenue as the Johns-Manville Building.

 

A band of rectangular window openings—six to the east of the main entrance, and twelve to its west—exists at the third floor. Seventeen of these openings are filled exclusively with one-overone, double-hung sashes, which appear to be non-historic. The third-floor opening immediately to the east of the main entrance contains a one-over-one, double-hung window and a short metal louver, neither of which is likely historic. Contrasting, light gray abstract geometric ornament in unpolished granite, possibly painted with silver-colored paint, fills the space between these windows and forms a band over the main entrance. The East 40th Street façade of the base is crowned by two flagpoles, which extend at an angle from their attachment points on the top of the base’s parapet, and flank the main entrance.

 

Base: Madison Avenue Façade

 

The Madison Avenue façade of the base is similar to the East 40th Street façade. Asymmetrical and four bays in width, its second-northernmost bay contains a stepped-back, recessed main entrance to the building’s ground-floor banking hall. Among the features of this entrance are a metal revolving door with sidelights, probably non-original; a high, single-pane transom window; and a black transom bar with metal enframement separating the two. These are set within a historic surround comprising a thick metal molding with a zigzag pattern; a transom covered with an apparently non-historic black panel; and an enframement composed of faceted black metal panels within a silver-colored metal frame. The surround is crowned by a historic octagonal clock set within a stepped surround. Above the main-entrance surround is a four-part metal window containing four single-pane sashes.

 

The openings flanking the entrance are of identical width and contain spandrel panels that are identical to those on the East 40th Street façade. They are narrower, however, containing only three panels and three mezzanine-level sashes. The northernmost opening on the Madison Avenue facade appears to be in original condition, containing a large single-pane sash and retaining its original sill and faceted window surround. A decal advertising Valley National Bank is affixed to the inside of the window, near the sill. The opening immediately south of the banking-hall entrance has been altered, with half of the sill removed and an entrance to an ATM vestibule installed. Above the vestibule entrance and its adjacent single-pane sash, which has a decal advertising Valley National Bank attached to its inside, near the sill, is a large single-pane sash. Although an illuminated box sign is visible through this upper sash, it is set back from the window. The southernmost opening is similar in its upper half to the others; seven spandrel panels in width, it retains its projecting, faceted window surround and one of its faceted mullions, as well as the faceted vertical elements separating each of the spandrel panels. Metal louvers installed above the spandrel panels are likely non-historic. This opening contains additional non-historic infill, including a pair of non-historic glass doors with single-pane sidelights, crowned by a large, frameless, single-pane transom. Although this opening’s historic sill only extends across a portion of the opening, this may be the opening’s historic condition. South and north of this opening are two non-historic blade signs. Two non-historic signs reading “Valley National Bank” are attached to the façade.

 

As on the East 40th Street façade, a band of rectangular window openings—eight in all—exist at the third floor. The northernmost and fifth-northernmost of these openings contain paired one-overone, double-hung windows, and the other openings contain single one-over-one, double-hung windows, all of which appear non-original. Contrasting, light gray abstract geometric ornament in unpolished granite, possibly painted with silver-colored paint, fills the space between these windows. Above the northernmost window are non-original metal numerals reading “275.”

 

Tower

 

The three-story base of 275 Madison Avenue is topped by a slab-form tower that brings the building to a height of 43 stories, not including its non-original, two-story penthouse. The building’s white vertical stripes are composed of white brick; these alternate with dark window bands that have spandrels composed of grids of black terra-cotta tiles. Its window openings originally contained threeover-three, double-hung sashes; while a few of these remain, most have been replaced by single or paired, one-over-one double-hung windows. Some of the existing window openings contain non-historic metal louvers. The lower portion of the tower—approximately the fourth through 23rd floors—rises in a series of setbacks, different on each façade, to a narrow, nearly square upper tower, which comprises approximately the 24th through 43rd floors. Both the lower and upper towers are sparely ornamented, except for simple abstract geometric ornament in contrasting white brick and black brick or terra cotta within some of the spandrels and at some lintels. The entire tower has seen few alterations, except for the construction of the penthouse and the replacement of some brick with new white brick, particularly at the corners.

 

Lower Tower

 

On the main, East 40th Street façade, the lower portion of the tower is fourteen bays wide at the fourth floor, the first floor above the base. Its openings contain paired one-over-one, double-hung windows. A recessed six-bay-wide central portion is flanked, on each side, by four bays, forming a light well. The central portion proceeds up to the 21st floor, after stepping back at its uppermost four stories to form a two-bay-wide peak. Simple, abstract geometric white-brick ornament decorates the black spandrels of the central portion on its stepped-back floors, and projecting white piers flanked by bands of black brick or terra cotta crown the two uppermost windows. The bays flanking the central portion of the main façade step back above the twelfth floor, and again two floors above. Two bays of windows face into the light well up to the twelfth floor, with one of these bays continuing to the fourteenth floor. The twelfth-floor spandrels and lintels of the flanking bays are decorated with simple black-and-white geometric ornament; black lintel bands are present at the setback floors above.

 

The Madison Avenue façade is six bays wide at the fourth through twelfth floors. Above the twelfth floor, it steps back in a series of setbacks to the upper tower. Above the first setback, the windows change from paired one-over-one, double-hung sashes to single one-over-one, double-hung sashes. Seven south-facing windows exist on the setbacks, overlooking the adjacent building at 271 Madison Avenue. Ornament on this façade is similar to that of the main façade.

 

The partially visible east façade is flat, faced in white brick, and virtually free of ornament. It has several window openings containing one-over-one, double-hung sashes. This façade steps back from East 40th Street above the twelfth, fourteenth, seventeenth, and twentieth floors. Above the 23rd floor, the entire façade steps back from the east plane of the building to meet the upper tower.

 

Upper Tower

 

The upper portion of the tower of 275 Madison Avenue is much narrower than the lower, slab-like portion of the tower. It is six bays wide on the East 40th Street façade, and five bays wide on the Madison Avenue and east facades. On the Madison Avenue façade, the openings of the two southernmost bays are filled with black panels. The south façade is eight bays wide, with window openings containing non-historic one-over-one, double-hung sashes within its three easternmost bays and an exposed vertical pipe set back from black, horizontal beams within the second-westernmost bay. The westernmost and third-, fourth-, and fifth-westernmost bays are composed of black vertical stripes. Some brick on the lower portion of the south façade of the upper tower is discolored, possibly by exhaust from the adjacent building to the south. All facades of the upper tower feature limited, abstract geometric ornament in white brick and contrasting black brick or terra cotta similar to that of the lower tower.

 

The upper tower originally rose to a symmetrical flat crown marked by notched corners and a parapet ornamented with black-and-white, chevron-like decoration and simple corbelled, projecting white brick piers. The roof has been altered with the construction of a two-story penthouse, which is primarily visible over the east and south façades. This glass-and-steel addition, featuring ribbon windows and chamfered corners, is topped by two levels of rooftop terraces with metal pipe railings. A vertical exhaust pipe is also visible over the east façade. Changes visible to the roof over the south façade include the removal of the tower’s southwest notch with the installation of a two-story-high white-brick addition, and the removal of ornament over the three window openings at the top of the south façade. Portions of the glass-and-steel addition are also visible over the easternmost portion of the south façade.

 

- From the 2009 NYCLPC Landmark Designation Report

History of the Barber-Colman Company

 

Historically one of Rockford’s largest manufacturers.

 

Began with the founding of the Barber & Colman Company in 1894 – partnership between Howard Colman, an inventor and entrepreneur, and W. A. Barber, an investor. [Today he would probably be considered a venture capitalist.] Colman’s first patent and marketable invention was the Creamery Check Pump used to separate buttermilk and dispense skimmed milk.

 

Colman’s textile production inventions led the company on its rapid rise as a worldwide leader in the design and manufacture of diversified products. Specific items designed for the textile industry included the Hand Knotter and the Warp Tying Machine. Through these innovations, Barber & Colman was able to build its first plant on Rock Street in Rockford’s Water Power District, and to establish branch offices in Boston MA and Manchester, England.

 

Incorporated as Barber-Colman in 1904 and built 5 new major structures on their site by 1907.

 

Later innovations for the textile industry included an Automatic Winder, High Speed Warper and Automatic Spoolers. By 1931, the textile machinery division had branch production facilities in Framingham MA; Greenville SC; Munich, Germany; and Manchester. This part of the business flourished through the mid-1960s but then declined as other divisions expanded.

 

Branched out from the textile industry into machine tools in 1908 with Milling Cutters. Barber-Colman created machines used at the Fiat plant in Italy (1927) and the Royal Typewriter Co. outside Hartford CT. By 1931, the Machine Tool and Small Tool Division of Barber-Colman listed branch offices in Chicago, Cincinnati and Rochester NY.

 

As part of its commitment to developing a skilled work force, Barber-Colman began the Barber-Colman Continuation School for boys 16 and older shortly after the company was founded. It was a 3-year apprentice program that trained them for manufacturing jobs at Barber-Colman and paid them hourly for their work at rate that increased as their proficiency improved. The program was operated in conjunction with the Rockford Vocational School.

 

To foster continued inventions, an Experimental Department was established with the responsibility of continually developing new machines. A lab was first installed in 1914 and was divided into two parts – a chemistry lab to provide thorough analysis of all metals and their component properties, and a metallurgical lab to test the effectiveness of heat treatment for hardening materials. Innovations in the Experimental Department laid the groundwork for the company’s movement into the design and development of electrical and electronic products, and energy management controls.

 

BARBER-COLMAN became involved in the electrical and electronics industry in 1924 with the founding of the Electrical Division. First product was a radio operated electric garage door opener controlled from the dashboard of a car. Unfortunately, it was too expensive to be practical at the time. The division’s major product in its early years was Barcol OVERdoors, a paneled wood garage door that opened on an overhead track. Several designs were offered in 1931, some of which had the appearance of wood hinged doors. This division eventually expanded into four separate ones that designed and produced electronic control instruments and systems for manufacturing processes; small motors and gear motors used in products such as vending machines, antennas and X-ray machines; electronic and pneumatic controls for aircraft and marine operations; and electrical and electronic controls for engine-powered systems.

 

In the late 1920s, the Experimental Department began conducting experiments with temperature control instruments to be used in homes and other buildings and the Temperature Control Division was born. Over time, BARBER-COLMAN became known worldwide leader in electronic controls for heating, ventilating and air conditioning. These are the products that continue its name and reputation today.

 

The death of founder Howard Colman in 1942 was sudden but the company continued to expand its operations under changing leadership. Ground was broken in 1953 for a manufacturing building in neighboring Loves Park IL to house the overhead door division and the Uni-Flow division. Three later additions were made to that plant.

 

The divestiture of BARBER-COLMAN divisions began in 1984 with the sale of the textile division to Reed-Chatwood Inc which remained at BARBER-COLMAN’s original site on Rock Street until 2001. The machine tooldivision, the company’s second oldest unit, was spun off in 1985 to Bourn and Koch, another Rockfordcompany. At that time, it was announced that the remaining divisions of the BARBER-COLMAN Company would concentrate their efforts on process controls and cutting tools. These moves reduced local employment at BARBER-COLMAN’s several locations to about 2200. The remaining divisions were eventually sold as well, but the BARBER-COLMAN Company name continues to exist today as one of five subsidiaries of Eurotherm Controls Inc whose worldwide headquarters are in Leesburg VA. The Aerospace Division and the Industrial Instruments Division still operate at the Loves Park plant, employing 1100 workers in 2000. The historic complex on Rock Street was vacated in 2001 and the property purchased by the City of Rockford in 2002.

 

Extensive documentation from the Experimental Department was left at the Rock Street plant when the company moved out and was still there when the site was purchased by the City of Rockford. These documents are now housed at the Midway Village Museum.

We made the first outside visit to their cultivators for cell growth and differentiation, enabling the future of meat manufacturing (making delicious clean meat without slaughter).

 

Memphis Meats describes their pioneering meat manufacturing process:

 

1) Our production begins with the building blocks of meat: cells. We select high-quality cells, which can grow into your favorite types of meat—from steak to chicken.

 

2) Once we’ve selected cells with the highest potential to become healthy, delicious meat, we give them the right food to grow. Ingredients are broken down into essential micronutrients that can nurture the cells. This micro meal is made up of sugars, amino acids, and salts.

 

3) Cultivators are a fundamental piece for our meat production. Similar to greenhouses for plants or brewing tanks for beer, they provide the perfect conditions for cells to develop into meat. They control the environment so that cells get the right nutrients, space & temperature.

 

And here is my original blog post on Memphis Meats.

Talking to some of the kids in schools, it's astonishing to realise how many of them don't know where things come from.

 

For instance, you could ask them where bacon comes from or where cheese comes from, and some of them (not many I grant you) will say "from a shop". And that's their definitive answer. They've got nowhere else to go after that.

 

It does lead to an interesting train of thought though. If you're sitting indoors reading this then pretty much everything around you has been made: manufactured, processed, quarried, milled, mined - it didn't get there by accident. But do you know who makes it?

 

There are so many everyday objects that we use that we don't really think about the origins of.

 

Most adults have at one time or another at least browsed bathroom furniture, so if asked about the pot we pee in we might have a go at Twyfords, Armitage Shanks, or if you're really posh, Royal Doulton. When we look through the window, some of us might be able to have a stab at suggesting that the photons striking our retinas might have passed through Pilkingtons glass. But what about the walls? If you've DIYed then you might be able to dredge up an association between Blue Circle and cement, but can you name a brick manufacturer?

 

And the one that struck me when I was out walking today...we all use them - most of us several times each day - but have you EVER stopped to wonder who actually makes traffic lights?

 

I shot two while I was out. One from Plessey and one from GEC, and I'm sure at some point they were the same firm.

 

Just for good measure, I've also thrown in a brick that I spotted, and it's no ordinary brick. H R Bowers were manufacturers of particularly beautiful glazed bricks, which is presumably why this one was recovered from the building it stood outside.

Shot Tower Taroona Tasmania

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century.

 

Joseph Moir

His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management.

Mercury 12 March 1874

 

Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children.

 

A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870.

 

When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown.

 

The Shot Tower

This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870.

 

Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland.

 

Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony.

 

The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top.

 

A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station.

 

The Manufacturing Process

 

The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process.

 

Mercury,10 March 1871.

 

Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849-50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially

 

Moir’s process was probably as follows:

 

Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead.

The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base.

The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water.

The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated.

The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum.

Working Conditions

 

Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved.

 

Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot.

 

House and Garden

Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories.

 

"Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885

 

Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later.

 

Later History

 

Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence.

 

The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

Australia’s first shot tower, at Taroona, was built by Joseph Moir and is one of three still existing in the country, the others being in Melbourne. Joseph Moir's factory, which operated for 35 years from 1870, manufactured lead shot for contemporary muzzle loading sports guns. Although the factory struggled for most of its existence its most recognisable feature, the tallest stone shot tower in the southern hemisphere, has been a prominent landmark in the district for well over a century. Joseph Moir His Shot Tower on the Kingston Road is noted throughout the colonies, and Mr Moir’s enterprising spirit is there illustrated in a most remarkable manner. Though a speculation of a very hazardous kind, he had faith in its success, and his estimate, as was afterwards discovered, was not found on any erroneous basis. The manufacture of shot was a profitable venture under his management. Mercury 12 March 1874 Just twenty years old, Scotsman Joseph Moir arrived in Hobart in 1829, one of thousands of hopeful free immigrants who sailed to Van Diemen’s Land in the 1820s. By 1840 he had acquired several properties, government employment and a reputation as a builder of notable colonial buildings such as St Mark’s Anglican Church, Pontville. He returned briefly to Scotland in 1844 to marry Elizabeth Paxton with whom he had at least five children. A prominent businessman, Moir was active in Hobart’s civic affairs between 1846 and 1873, a year before his death. He revisited Britain in 1849 ‘to arrange to carry on an ironmonger’s business’, returning to Hobart with a stock of hardware items and opening a store with his brother at ‘Economy House’ in Murray Street. The business operated until sold by his son, Joseph in 1884. Moir purchased 39 acres on Brown’s River Rd in 1855 and moved to a new house at ‘Queenborough Glens’ (as he called the property) with his family in 1862. He then built the shot tower and its associated buildings and poured his first shot in 1870. When he died after a long illness in 1874 Moir left his major business concerns to his sons, James and Joseph. Together with Elizabeth (who only survived him by 15 months) and a daughter, Mary (who died in 1853 at the age of seven) Moir was encrypted in the family mausoleum on the cliffs below the shot tower. Their remains were later re-interred in unmarked graves at Queenborough Cemetery after Joseph relinquished the property in 1901. This cemetery’s graves were removed by Hobart Council in 1963 and Moir’s final resting place remains unknown. The Shot Tower This shot tower was built by the proprietor, Joseph Moir, in the year 1870. In its erection he acted as Engineer, Architect, Carpenter and Overseer. With merely the assistance of two masons it was completed in 8 months, when the secrets of shot-making had to be discovered. After many persevering efforts the first shot was dropped 8th September, 1870. Joseph Moir erected his shot making enterprise on 39 acres subdivided from an 1817 grant of 100 acres to John Williamson. He chose his site carefully. A road frontage facilitated straightforward transport of raw materials and product. A windmill pumped water from a reliable creek to a cistern on the site of the current overflow carpark and substantial timber reserves provided fuel for the furnaces and cauldrons. Sited far from residential neighbourhoods Moir could also relax in the knowledge that toxic fumes would blow safely out to sea or over forestland. Moir probably began building his shot making works after erecting the family home between 1855 and 1862. A stone building above the cliffs overlooking the River Derwent stored gun powder for his ironmongery as well as stores of arsenic and antimony. Another building south-west of the magazine contained the furnace for preparing lead with the arsenic and antimony. The tower was constructed of dressed curved sandstone blocks quarried at the nearby abandoned Brown’s River Convict Probation Station. A remarkable tapered structure 48m (157 feet 6 inches) tall it features an internal spiral staircase of pitsawn timber and an external gallery at its top which was probably used to store firewood for the upper cauldron. The staircase provided scaffolding during the construction of the tower and access to the upper cauldron and shot-making colanders. The tower is 10 metres in diameter at the base and tapers to 3.9 metres at the top . The walls are a metre thick at the bottom and thin out to .45 centimetres at the top. A three level stone factory abutting the tower was erected at the same time, then was extended soon after. The stone for the factory was probably recycled from the abandoned probation station. The Manufacturing Process The manufacture of shot is an industry which in England has always been conducted with the greatest secrecy, and consequently witnessed by very few except the initiated. This industry has recently been introduced in this colony by Mr Alderman Moir, and we learn that it is his intention to throw his Shot Tower open to the inspection of visitors on Monday and Tuesday next, when the process of shot making will be in operation, on which occasion we have no doubt many of our citizens will avail themselves of this opportunity of witnessing the interesting process. Mercury,10 March 1871. Shot manufacturing is thought to have been invented by Prince Rupert in the seventeenth century. It seems likely that Moir studied William Watts’ patented method of 1796 while in Britain in 1849- 50. Moir’s exact process is unknown — considerable experimentation was required by most manufacturers to perfect what is a very complex process requiring a detailed understanding of physics and metallurgy. Most of Moir’s raw materials would have been imported increasing his costs substantially Moir’s process was probably as follows: Lead was prepared in a furnace at the south-eastern corner of the property. Moir added 900g of arsenic (to decrease surface tension) and 6.35kg of antimony (to harden the shot) to every 45.35 kg of lead. The resultant ‘poisoned lead’ was cast into 7.7 kg ingots, conveyed to the factory, then remelted in cauldrons on the upper level of the factory for small shot and the top of the tower for larger shot. Firewood had to be winched to the upper cauldron. The molten lead was then poured through colanders, forming droplets which became spherical as they dropped. They fell into a tub of water at the base of the tower. The size of the shot depended on the amount of arsenic, the size of the holes in the colander and the height of the fall. Watts’ patent stipulated that large sized shot required a fall of 45.75m (150 feet), hence the height of Moir’s shot tower at 48m with the colander 46.36m above the base. The lead cooled partly while falling, then completely in the water. The antinomy hardener ensured that it maintained shape under the impact of the water. The cooled shot, green in colour, was winched to the factory’s upper floor where it was dried and run over inclined glass planes to separate out defective shot (which did not roll true). Imperfect shot was remelted and the process repeated. The shot was polished in a revolving drum (likened to a farmer’s barrel churn) using plumbago (graphite) then lowered through a trapdoor to the ground floor where it passed through ten sieves for grading into sizes ranging from fine birdshot to large balls. The graded shot was bagged into 12.7kg (28lb) handsewn linen bags stencilled with the manufacturer’s name and sent to market. At its peak the factory produced 100 tons of shot per annum. Working Conditions Little is known of working conditions in Joseph Moir’s shot tower. The work was highly skilled, noisy and almost certainly dangerous. That workers took great pride in their trade is indicated by an engraving in a window in the factory, reading, ‘George Matson Premier Shot Maker Tasmanian and Australian’. No further information about George Matson is known. The following descriptions of a contemporary works, Melbourne’s Coop shot tower (now incorporated in the Melbourne Central complex on Little Lonsdale St) provides some indication of the nature of the work involved. Pouring the lead was ‘an operation which needs great skill and constant watching. The man is used to his work but the novice would probably make a considerable bungle of it’. As the lead droplets fell there was ‘a sharp incessant shower of silvery rain . . . mak[ing] a noise very like that of an overflow waste pipe high up in one’s wall’. When shovelling shot from the water tub it was ‘quite certain that if the man who is so energetically shovelling . . . was to cease from his labours for any appreciable length of time the tank would be soon full of lead. . . . all the while the strange shower descends the man with the shovel is busily at work’. The noise of grading the shot through the sieves was ‘well nigh deafening’ while a woman sat with needle and thread sewing the 12.7kg linen bags for the finished shot. House and Garden Joseph Moir began building his residence soon after acquiring the property in 1855. Family lore suggests that he built the battlemented tower as practise before attempting the more substantial shot tower. By 1885 the property was well known for its gardens and orchards with its hot houses, summer houses and conservatories. "Mr [James] Moir has a prolific little orchard and kitchen garden, which latter, the flower garden and conservatories are watered from a considerable storage reservoir above. An amusing freak of the owner is to invite strangers into a summer house, and to be seated a moment or two out of the sun. He predicts rain shortly, however cloudless the sky — when hey presto: a shower immediately commences, a real earnest one. It is brought about by turning the tap of a pipe connecting with the circular piping on top of the summer house, the latter being perforated round its outside. A little defectiveness in the roof allowed of my receiving a slight baptism of spray, so I must be considered initiated." Tasmanian Mail,13 June 1885 Perhaps the youthful James Moir (he was 30 in 1885) had a better sense of fun than business sense. He had mortgaged the property the previous year and defaulted on his payments two years later. Later History Moir’s sons, James and Joseph, carried on the business after his death in 1874. Although James won merit certificates at the 1879 Sydney International Exhibition and the 1880-81 Melbourne Exhibition the business struggled and it was leased by the mortgagors to his brother, Joseph in 1887. Joseph found himself unable compete with mainland competitors when generous colonial tariffs were removed after Federation. He relinquished the lease to his brother-in-law, William Baynton who continued the business until closing its doors in 1905. During these years Baynton’s wife, Florence, operated a tea house in the residence. The property subsequently passed through several hands until 1956 when 3.24 hectares was purchased by the Tasmanian government and proclaimed a Scenery Reserve. Although it included the tower and residence, the reserve excluded the powder magazine, conservatory, antimony furnace and mausoleum. The reserve was gazetted as an historic site in 1971 under the National Parks and Wildlife Act. Since 1956 it has been leased to several concessionaires and has been open as a tourist site. Various conservation works have been conducted at the shot tower over the years to maintain its heritage significance.

 

Ref www.parks.tas.gov.au/index.aspx?base=2820

1828 Amsterdam Avenue, Hamilton Heights, Manhattan, New York City, New York, United States

 

The Joseph Loth & Company Silk Ribbon Mill, which stands out among American textile mill buildings due to its exceptional architectural character and unusual design, was commissioned in 1885 by the Loth family of silk manufacturers ~ probably Bernard Loth, the technical expert - and designed by the Austro-Hungarian emigre architect Hugo Kafka, noted for his commercial and residential work in New York City. The building was occupied by Joseph Loth & Company, a prominent firm that was in operation in New York City from about 1875 to 1902 and produced silk ribbon marketed under the trademark "Fair and Square." The plan of the mill — a reversed K with the upright along Amsterdam Avenue — is original in concept and is an ingenious and practical solution that allowed for large, well-lighted spaces unobstructed by columns.

 

This plan reflected the requirements and strictures of the New York City building code — more so than the "slow-burning construction" standards recommended by the fire insurance "mutuals" which were applied to most mills constructed in this country. Certain features of the mill design were characteristic of mill buildings of the era, particularly the central tower (burned 1916) and exterior brick walls consisting of narrow bays defined by pilasters and filled with windows. The hand of the architect is apparent in the carefully detailed facades which are organized with central and end pavilions, above which panels at the parapets identify the firm and its product.

 

These facades are enlivened with rock-faced sandstone, ornamental pressed brick elements, and corbelled brick features. The chimney rising between wings of the mill is a reminder that the facility had coal-fired steam boilers that drove the belts and line shafting for the power looms and ran the generator for the electric lights, still relatively novel in the mid-1880s. Built during an interim between periods of residential development, the mill was one of the few industries to locate in the Washington Heights area of Manhattan. This architecturally-distinguished mill building, which was altered and enlarged in 1904 while retaining its distinctive K-plan and architectural character, has long played a vital role in the commercial life of the community, housing neighborhood businesses and light-manufacturing operations.

The Transformation of the Carmansville portion of Washington Heights

 

A large area of northern Manhattan has long been known as Washington Heights in recognition of Fort Washington, the fortification erected in 1776 by the colonists and named for their general, which was located near present-day West 183rd Street. The portion of Washington Heights in which the Joseph Loth & Company Ribbon Mill is located was known during the second half of the nineteenth century as Carmansville. Richard F. Carman began purchasing farm land near what is now West 152nd Street as early as the mid-1830s and in 1842 he sold to Trinity Church the land between West 154 and West 155th Streets that became Trinity Cemetery.

 

In the 1840s Carman built a summer residence at Fort Washington and then established a village named after himself to the south. The Hudson River Railroad Station at West 152nd Street was familiarly known as Carmansville. In 1841 the naturalist and artist John James Audubon had purchased a large tract along the Hudson River near present-day West 156th Street where he built a country house. By the mid-1860s Audubon's widow had subdivided her property into an enclave of freestanding houses known as Audubon Park, which was generally considered part of Carmansville. During the late nineteenth century, the commercial area for the village was located along Tenth Avenue (known as Amsterdam Avenue after 1890), from West 152nd Street to West 162nd Street.

 

A hotel, known in the 1880s as Riverside House, was located near the railroad station and several churches were built near the cemetery, including the Washington Heights Methodist Episcopal Church (1869) and the adjacent Church of St. Catherine of Genoa (1889) on West 153rd Street near Amsterdam Avenue. Several institutional buildings were located in the Carmansville portion of Washington Heights and some of the residents were associated with them. In 1853 the New York Institution for the Deaf and Dumb acquired Fanwood, the country seat of James Monroe near West 165th Street at the northern limits of the village, where it developed a campus. The Union Home and School for the Maintenance and Instruction of the Children of Our Volunteer Soldiers and Sailors (also known as the Home School for Sailors' Children) relocated in 1868 to the former Field mansion on The Boulevard (as that portion of what was Eleventh Avenue, later Boulevard Lafayette and now Broadway, was known) between West 150th and 151st Streets.

 

A group of dwellings on West 152nd Street, which appears to have been the premier residential street in Carmansville and near the southern boundary of the village, was the major existing development in the area where the Loth mill would be built. Prior to the construction of the mill, long-time residents of these houses included dry goods merchant James O. West; Thomas Dun lap, sheriff and later collector at the County Court House; and Isaac I. Stillings, a saddler. During the late 1880s, after the silk mill had been constructed, the appeal of the street to the upper middle class did not seem to diminish noticeably.

 

In 1886, the publisher Patrick O'Shea, and William Kramer, who was involved with the entertainment business, acquired houses on West 152nd Street which they owned and occupied for several years. Other residents of West 152nd Street during the 1880s were the former district attorney and orator, John R. Fellows, and banker Thomas O. Buch. Two dwellings were converted for use as schools, a use that may suggest a change in the character of the neighborhood. The Misses Eliza and Lucy Audubon, granddaughters of the naturalist, operated a "School for Young Ladies" in one of the houses on West 152nd Street from the 1870s to the mid-1890s. St. Catherine's Academy was located in the former Dunlap house, No. 548 West 152nd Street, from about 1889 to 1902, when a new building was erected for the school on the north side of West 152nd Street. Since 1864 a police precinct station house had been situated near the dwellings at the corner of Tenth Avenue and West 152nd Street; a larger building for the precinct, the former 30th Precinct Station House (1871-72, a designated New York City Landmark) was designed by Nathaniel D. Bush.

 

By the late 1880s many of the cross streets had not been cut through between Tenth (Amsterdam) and Eleventh Avenues south of West 152nd Street. A photograph of the area taken from the south in 1887 (figure 1), indicates that the undeveloped area south of West 150th Street was used for truck farming and that large areas were covered by cold frames. The property acquired by Joseph Loth and his sons, Bernard Loth and Henry A. Loth, in 1885 for the silk mill was on the southern edge of Carmansville, between West 150th and West 151st Streets. The entire block had been part of the farm of John Watkins prior to 1816, and passed through several owners to Hickson W. Field, Jr., who like Carman had extensive land holdings in the area.

 

The Loth company was among the first industries to locate in Washington Heights since a sugar refinery had been built at the foot of West 159th Street in 1852, and would remain one of the very few industrial operations on Manhattan's west side north of Harlem. The mill was built during an interim period between waves of residential development in the area: many years after Carman first erected the houses of Carmansville and fifteen years before intensive urbanization would occur around the turn of the century.

 

Suggesting the more expected type of development, the American Silk Journal noted that the construction of the building was so solid that there was "sentiment in that section of the city that the new building is not to be a silk mill at all, but rather a penitentiary of some sort."g An interest on the part of the Loths that their new building not detract from the appearance of the area is suggested in another contemporary description which noted that the structure was "in appearance more like a public building than a factory" and that "good taste and a degree of public spirit were shown by the firm in so designing the outward aspect of their establishment as to avoid the prosiness of business and keep in harmony with the surroundings."

 

Although both the Real Estate Record & Guide and the American Silk Journal predicted that a number of small houses and tenements would be built near the Loth silk mill to enable its employees to live nearby, such development did not take place. The mill operatives apparently traveled on street car lines and elevated railroads which would have brought them from working- class neighborhoods on the west side to the mill. The area around the Joseph Loth & Company Silk Ribbon Mill did not change significantly for a decade. In 1897 rowhouses were developed on the portion of the block west of the mill that the Loth family had acquired in 1886. Joseph Loth relocated to one of those dwellings, No. 519 West 150th Street." Around that time similar small rowhouses were built on the south side of West 150th Street, and flats were built on the west side of Amsterdam Avenue between West 150th and 151st Streets.' The old freestanding dwellings on West 152nd Street were replaced with multiple dwellings in 1904 and 1905. As the Washington Heights area was developed during the first years of the twentieth century, Amsterdam Avenue between West 145th and 150th Streets emerged as an important commercial district. The Loth building occupied an entire blockfront at the edge of that area, and after the ribbon mill no longer occupied the structure, it was converted for commercial use (see Subsequent History).

 

The Silk Ribbon Industry and Joseph Loth & Company

 

Silk ribbons enjoyed a long period of popularity during the second half of the nineteenth century, and tens of millions of yards of silk ribbons were needed annually for the decoration of hats, clothing, and furnishings. Silk was the preferred fiber for ribbons because the fine threads could be dyed in rich colors and woven into extremely intricate patterns. Prior to the Civil War, the American silk industry — from the beginning dominated by the large number of firms located in Paterson, New Jersey — produced silk threads and trimmings. The imposition of a high protective tariff on foreign silks by the Tariff Act of 1861, and the subsequent increases in the tariff until a sixty percent duty was imposed on imported manufactured silks in 1864, encouraged silk weaving in the United States. The expansion of the American industry coincided with a decline of the silk industry in England as a result of the Cobden Treaty between Great Britain and France. The Americans — many of whom were recent immigrants — utilized English and European design and technology by acquiring second-hand machinery and looms, employing other newcomers to operate them, and imitating European products.

 

By the early 1870s, American firms were producing both of the two main classes of silk goods: broad silks for dresses and home furnishings and ribbon goods, ail woven silks twelve inches or less in width. Some of the larger firms produced both broad silks and ribbons, but most concerns specialized in one type of goods, as did Joseph Loth & Company. The silk industry was not vertically integrated and weaving firms usually purchased spun yarn, dyed to order, from concerns specializing in silk throwing (spinning) and dying. Silk ribbon producers like Joseph Loth & Company offered an amazing array of ribbons in fifteen widths, 200 shades of color, and from eighty to ninety types during the 1890s and worked hard to maintain a standard of high quality in broad ranges of products to assure acceptance of the American products. By 1901 the Loth firm's novelty line included "printed ribbons, printed warp effects and taffeta combinations."

 

The American silk ribbon industry relied on power looms, including Jacquard looms used to weave patterned ribbons, which were known as "gang looms" since they required five or six attendants to fix broken threads and to advance the warp as the weaving of as many as twenty-eight ribbons simultaneously progressed. During the mid-1870s American manufacturers improved ribbon looms through the introduction of the "stop-motion" mechanism which halted the machine as soon as one thread broke. This invention cut the need for loom operatives by as much as fifty percent and significantly increased productivity. Ribbon weaving, predominantly a female occupation, was a profession distinct from broad goods weaving and was higher paying to compensate for the periods of unemployment when the looms were dressed with a new warp.

 

Joseph Loth began producing ribbons around 1875 and his silk ribbon mill was one of many such operations begun during the 1870s and 1880s. New York State was second to New Jersey in the number of silk mills at that time, and there were several firms located in Manhattan, including those of John N. Stearns (established in 1865) and Jacob New (in operation by 1876). As did most silk firms in New York and New Jersey that began with limited capital, Loth rented space during the first years of production; his ribbon mill was located in the loft buildings at 517-523 West 45th Street during the early 1880s. In 1882 the mill was expanded with the addition of twenty looms and the business office and show rooms were moved from 458 Broome Street to 65 Greene Street, where the Loth firm occupied the ground floor for many years. Around this time Joseph Loth became a member of the board of directors of the Silk Association of America, a position that

 

Bernard Loth would later hold. By the time the Loths were planning the construction of their own mill building in 1885, the firm had 400 to 500 employees and a solid reputation. After the firm moved into its new mill during the late summer of 1886, it continued to be one of the larger silk weaving operations in New York and New Jersey; its work force increased to 600 operatives, "mostly girls" as was common in the industry. Like many of its competitors, the Loth company weathered the "Great Strike" in 1884. A strike in 1890 was finally terminated by the National Silk Workers Association after six months and the weavers were told to return to their looms at the old salary rate.

 

As American silk ribbons came to be recognized as being of equal quality to those previously imported from Europe, many firms began to use distinctive trademarks or brand names to assist with product recognition, and the Loth company had adopted the "Fair & Square" trademark not long after it began to produce ribbon. Joseph Loth & Company advertisements in trade journals used the phrases "Fair and Square" and "Fine Silk Ribbons" (figure 2); around the turn of the century the firm's notices relied on the slogan "Fair and Square — the name of the best ribbons produced" and did not mention the Loth firm by name.

 

The 1890s brought changes to the ribbon weaving industry as well as to the Loth firm. By 1890 the popularity of silk ribbons had stimulated intense price competition, and the introduction of less-expensive "weighted silks" allowed for the production of silk ribbons of cheaper quality; in fact, the ribbon market expanded to offer products in a range of qualities but ceased to expand as rapidly as it had in overall value of production. The high-speed automatic ribbon looms introduced in 1889, on which the warp was advanced from the beam automatically, produced a more uniform product at a greater speed. Double-decked ribbon looms were introduced to increase volume and save space. By this time, an operative often tended two looms, each of which wove forty ribbons at a time.

 

In December, 1896, Joseph Loth retired from the business which was continued by his sons, Bernard, who assumed the presidency of the firm, and Henry A. Loth. The sons divided the assets of the firm in 1902 and Bernard Loth acquired the mill building. Henry A. Loth moved "100 narrow looms" to a mill in Norwalk, Connecticut, where the Joseph Loth & Company continued to produce ribbons, tie silks, and woven silk labels.

 

An Unusual Textile Mill Building

 

The Joseph Loth & Company Silk Ribbon Mill is an unusual example of a late nineteenth-century mill, a building type which was a carefully engineered component of the textile manufacturing process.' Most textile mills were designed by engineers who specialized in working out solutions for the planning of mills, power transmission, and placement of machinery. While mill engineers were concerned primarily with the efficiency of the mill operation, fire protection, and construction costs, they also were responsible for ~ but often gave little attention to — the aesthetic aspects of the mill structures. Mill engineer Charles J.H. Woodbury noted in 1888 that "utility is the fundamental element in design" and that the design of mills should suggest stability and convenience. Certainly, mill engineers produced many mills that are architecturally pleasing and some that are quite handsomely detailed.

 

However, the textile mills constructed both in New England and southern states during the late nineteenth century are most obviously structures that reflect a utilitarian aesthetic and the construction standards developed by fire insurance companies — known as the "manufacturers' mutual insurance companies" or simply "the mutuals." By the mid-1880s, mills were becoming increasingly longer and wider -- by 1890 up to 100 feet in width and often 300 to 400 feet long - and the larger floor areas gave the manufacturer greater flexibility in the positioning of machinery. Mill engineers were recommending that mills be limited to three or four stories and were exploring the practicality of one-story structures. Admitting enough daylight into the larger mills was a concern, but as mills got wider the use of pilaster- stiffened walls allowed for the insertion of increasingly larger windows that allowed more light to penetrate to the interiors than did the smaller windows in the narrower mills.

 

In New York City, however, the role of the mill engineer who based his work on the "slow- burning construction" standards recommended by the mutuals, was supplanted by the architect familiar with the city building code. Not many nineteenth-century textile mills were designed by architects; the rarity of an architect's involvement in mill design is underscored by the fact that the mills in Paterson, New Jersey, so close to New York City, have the reputation of being built by millwrights without the involvement of architect or mill engineer. Consequently, a textile mill in New York City, designed by an architect to meet a building code different from the one that most mills constructed in this country attempted to meet, would probably differ somewhat in form and construction.

 

The goals of the mutuals and the New York City Buildings Department were similar in regards to limiting the spread of fire, yet the approaches to the problem differed. Recognizing that there was no genuinely "fireproof' construction method that manufacturers were willing to use, the mutuals, instead, attempted to control the cost of rebuilding a mill after a fire. The slow-burning construction methods advocated by the mutuals consisted of wood internal structural members, used in a manner to slow the spread of fire and to fall away from the masonry exterior walls. Buildings were so constructed in New York City yet there was also widespread use of cast-iron columns (which were not considered fireproof) to support pine beams and girders in store and loft and warehouse buildings used for manufacturing.

 

To minimize the threat of fire, the New York City building code prescribed masonry construction and fireproof — or at least less-combustible — materials for cornices, gutters, and roofing materials, as well as brick fire walls to divide larger buildings and iron shutters on windows to retard the spread of fire. Very few industrial and commercial buildings constructed in New York City during the late nineteenth century used complete fireproof construction because few buildings of those types were tall enough that the requirement for fireproof construction — adopted in 1887 for buildings over seventy-five feet in height — applied, and because many manufacturers, like those elsewhere in the country, found that the iron and brick type of construction favored by the British was too expensive to be cost efficient. The isolation of stairs, hoists, and power transmission systems in towers that extended beyond the rectangular mass of the mill, as recommended by the mutuals, was less economically feasible in densely-developed urban areas where the high cost of building sites encouraged extensive coverage of the lot. In the city, the fire hazard of shafts, placed on the interior of buildings, was reduced by the code requirement for trap doors and doors to close them off when not in use.

 

The Joseph Loth & Company Silk Ribbon Mill stands out among American textile mill buildings of the period due to its unusual plan. The plan — a reversed K-shaped form (figure 3) with the upright of the K as the principal wing along Amsterdam Avenue and two wings angled to the western corners of the lot — is original in concept. The site acquired for the mill, a 100-foot by 200- foot plot across the end of a block, would have been suitable for a 200-foot long, rather wide, mill, as might be expected due to the trend toward wider and longer mills. However, the plan for the mill was practical and, in fact, ingenious in working within the requirements and strictures of the city building code.

 

The width of the wings, at less than thirty feet, required neither interior columns that would limit the placement of looms, nor fire walls which would have interfered with the transmission of power through a drive shaft system; however, if the wings had been more than thirty feet wide, both interior columns and fire walls would have been required. The Amsterdam Avenue wing — just under thirty feet in width — and the slightly narrower angled wings each enclosed long, narrow rooms, unobstructed by columns and well-lighted by windows on both sides. It seems likely that the main drive shaft was centrally located near the juncture of the wings, and perhaps the small extension between the angled wings housed a belt tower. Notwithstanding the practicality of the plan of the Loth mill, the solution does not appear to have been replicated by other textile manufacturers.

 

The Loth Ribbon Mill (figure 4) was in other respects characteristic of mills of the period, although it had considerably more architectural character, probably because it was commissioned by clients with a great deal of pride in their new facility and designed by architect Hugo Kafka for an urban setting. As it originally appeared, a tower — a nearly requisite element for a mill building — that had clock faces on all four sides and a terminating pyramidal roof rose above the long Amsterdam Avenue facade. Pilasters and windows established a lively rhythm for the brick facades; rather than stretching endlessly along Amsterdam Avenue and the side streets — as was typical in mill buildings — the facades were organized by rusticated pilasters that define the corners of the building and the central and end pavilions of the Amsterdam Avenue facade where additional ornament was concentrated. As was common in mills, there was no grand entrance and the several doorways into the building were arched openings that were minimal variations of the narrow pilaster-defined bays. Parapets above the pavilions of the main wing and the terminations of the western wings, left no doubt as to the purpose of the building, proclaiming "Joseph Loth & Co." and "Silk Ribbons." A fenced areaway allowed light to enter the basement along Amsterdam Avenue. A two-story stable (no longer standing) which had a gabled roof with dormers spanned the wings along West 150th Street and a shed was located at the western edge of the lot.

 

The Loth Silk Ribbon Mill was built with its own steam plant to power the machinery and provide electric lighting. The power house (no longer standing) was located on the north side, near the brick chimney which rises adjacent to the juncture of the northern wing and the Amsterdam Avenue wing. By the 1880s, steam was a commonly used alternative to water power in the textile industry. Where coal could be transported and delivered economically, such as at port cities, steam engines were widely used to drive belts and line shafting for power looms and other machinery. Steam was also often employed as a supplementary power source and to ensure year- round production where water power was still used. During the early 1880s electric lighting was adopted in textile mills and other factories where steady illumination was needed for precision work and there was a danger of fire; facilities usually had their own Edison "isolated plant" generators.

 

The Loth Family and Hugo Kafka

 

The principals of Joseph Loth & Company were Joseph Loth (c.1827-1910) and his two sons, Bernard (1858-1921) and Henry A. (1861- 1941). Joseph Loth established a fancy goods and notions business in New York City around 1858 and relocated his residence from Hartford, Connecticut, to the city around 1862. As a ribbon and fancy goods merchant, Loth would have been well aware of the changes in duties on imported silks, and soon joined in the new American industry of silk ribbon production which then dominated his business. Little is known about the role of Henry A. Loth in the firm other than that in 1902 he moved the silk ribbon business to Connecticut where it continued.

 

The older Loth son, Bernard, had interests that ranged from the technology of the silk industry to the development of the Washington Heights area. After attending City College and Columbia University, Bernard Loth practiced law in Utah for a few years. He returned to New York City during the early 1880s, perhaps bringing the enthusiasm, capital, and interest in the technical aspects of the business that prompted the expansion of the firm soon thereafter. Bernard Loth's interest in technology led to several trips abroad to study developments in the silk industry. Such travel and study by an industrialist in preparation of an expansion of his facility was a common means of transfer of industrial information in the nineteenth century.

 

Bernard Loth was also interested in the development of the Washington Heights area. He was an officer of both the Washington Heights Taxpayers and the Fort Washington Ridge Associations and actively supported legislation to fund the construction of public infrastructure and amenities in the area. It seems likely that Bernard Loth would have been involved with the mill construction project and may have implemented aspects of textile mill building design he observed in Europe; with his knowledge of technical aspects of the silk ribbon weaving business, he could have provided the expertise usually brought to such a project by a mill engineer. The fact that he acquired the building when the assets of the business were divided suggests that he had a role in its development.

 

Hugo Kafka (1843-1915), a native of Austria- Hungary, studied under Gottfried Semper at the Polytechnikum in Zurich, and received the Medal of Art from the Vienna International Exposition in 1873. After immigrating to Philadelphia to pursue his profession, Kafka was associated with Herman Schwarzmann, the architect-in-chief of the

 

Centennial Exposition of 1876. His work on that project earned a prize medal. As early as 1878 Kafka had established his architectural practice in New York City, where in the course of his career he received numerous commissions for apartment buildings and houses. Kafka's commercial work included the Loth Ribbon Mill, a major addition to the Stern Brothers Store on West 22nd Street (1886, within the Ladies' Mile Historic District), and the store and loft building at 181-183 Franklin Street (1891-92, in what is now the Tribeca West Historic District).

 

During his career Kafka formed several partnerships, the first of which was a brief association established in 1882 with Alfred B. Mullet, former Supervising Architect of the U.S. Treasury Department. In 1887-88 Kafka was associated with William Schickel & Co. and from 1893 to 1896 he worked with Charles T. Mott. Kafka provided plans to the developers Isaac and Samuel Untermeyer for a single-family residence at 11 East 92nd Street (within the proposed Expanded Carnegie Hill Historic District). The Kafka & Mott firm was responsible for two groups of rowhouses on West 75th and West 76th Streets (in what is now the West End-Collegiate Historic District). In 1904 Kafka established the firm of Hugo Kafka & Sons with Hugo, Jr., and Fred P. Kafka, the latter a structural engineer; about that time Kafka senior retired due to ill health.

 

Subsequent History

 

In 1904, soon after assuming possession of the vacated silk mill, Bernard Loth enlarged the building and altered it for commercial use. Plans were provided by the architectural firm of Buchman & Fox to construct a new, more impressive, front entrance on Amsterdam Avenue, a large extension to the west that filled the space between the angled wings, and one-story additions along the side streets between the angled wings and the Amsterdam Avenue wings. The first story was altered with the insertion of cast-iron-framed storefronts; large retail spaces were created at both the north and south ends of the building, and a number of smaller stores occupied the central portion. A fire in July, 1916, destroyed the distinctive tower and damaged the upper portion of the building, which at that time was used by the Uneeda Storage and Van Company. The walls and fenestration pattern of the second and third stories along Amsterdam Avenue were altered in 1925 with the construction of wider bays with paired windows. Despite these changes, the building has retained its distinctive K-plan and its architectural character.

 

Over the years, the building has housed many retail and light manufacturing businesses. A two- story space with a balcony in the upper portion of the large western wing was used as a movie theater and later as a skating rink and dance hall; this space last housed a picture-framing business and has long been vacant. A billiard room and bowling alley were located in the basement, and perhaps the mosaic panel reading "Washington Heights Idle Hour" dates from that use. The building's tenants included such neighborhood services as a laundry, a delicatessen, a shoe store, and, for many years, the S.H. Ball dry goods store. During the late 1920s, a bakery, a floor covering store, a jeweler, a dental laboratory, a gasket manufacturing company, and a theater scenery firm were located in the Loth Building. The former mill currently houses a number of garment manufacturing businesses, a recording studio, and several storefront businesses.

 

Description

 

The Joseph Loth & Company Silk Ribbon Mill occupies the west side of Amsterdam Avenue between West 150th and West 151st Streets. The three-story red brick mill, K-shaped in plan with later modifications, has angled wings that project from the center of the principal wing of the building on Amsterdam Avenue and that conceal from view a large addition made to the rear of the mill in 1904. The storefronts flanking the new central entrance on Amsterdam Avenue and one- story structures spanning the wings along the side streets also date from that time. A brick chimney, from which a decorative cap has been removed, stands at the angle of the north wing and the main wing above the structure now covered entirely by a flat roof; stepped parapets rise above the roofline to separate the angled wings from the western wing. On the interior, the unusual plan remains intact and small light courts separate the various wings.

 

On the Amsterdam Avenue wing, the end pavilions on the avenue and side streets, and the central pavilion indicate the richness of the Kafka design. Pilasters divide narrow bays nearly filled with window openings — square-headed on the second story and segmentally-arched on the third. Rusticated pilasters define the end pavilions and building corners; intermediate pilasters are terminated by ornamental pressed brick panels with medallions. Rock-faced sandstone lintels, patterned brickwork, and ornamental pressed brick panels enliven the bays which are terminated with a corbel table.

 

A corbelled brick cornice with a staggered pattern supports a sheet-metal cornice; sheet-metal work also forms the pediments above the rusticated pilasters and the narrow pent-roofs below the corner parapets. The paneled parapets feature raised brick lettering; though most panels are now covered with sheet metal, the one on the West 151st Street facade still reads "Joseph Loth & Co." The mid-sections of the Amsterdam Avenue facade, altered in 1925, consist of wider bays with paired windows in square-headed openings. Many of the windows retain multi-pane double-hung wood sash; those in arched openings also have transoms. Around 1990 the brick facade was painted white and the window trim and metal elements were painted apple green.

 

At the central entrance on Amsterdam Avenue, added in 1904, four polished granite columns stand on a granite stoop and support the entablature of a shallow porch. Individual letters spelling "Loth Building" have been removed from the frieze. The wider, central entrance bay leads to the lobby of the building; the central bay on the second story is enriched with a pedimented surround and the flanking bays have decorative lintels (this bay and the flanking ones are partially obscured by a fire escape). The storefronts in the Amsterdam Avenue wing, first installed in 1904, have seen numerous alterations; however, what appears to be the sheet-metal cornice from that alteration remains partially intact and the stylized design with rondels is visible along West 150th Street.

 

The western facade of the Amsterdam Avenue wing and the eastern facades of the angled wings are also articulated with pilasters that rise through the corbelled brick cornices. The narrow bays are filled with segmentally-arched window openings on the second and third stories.

 

The three-bay wide terminations of the angled wings on West 150th and West 151st Streets, framed by rusticated pilasters, are similar to the end bays of the Amsterdam Avenue wing, although continuous sill bands underscore the third-story windows. Sheet metal covers the panel of the parapet on the West 150th Street facade; the one on the West 151st Street facade reads "Silk Ribbon." At the first story of each wing, a pair of arched openings with animal-head keystones is flanked by piers terminated by scrolls. The entrances are secured with roll-down security gates. The windows have double-hung sash of various configurations still painted the historic dark-green color; a number of windows facing West 151st Street also have grilles. On the western side of the West 150th Street angled wing remains a painted sign which features the "Fair and Square" circular trademark.

 

The one-story addition on West 150th Street appears to be the remodeled first-story of the stable which had alternating, slightly projecting bays; it is terminated with a sheet-metal cornice. The similar one-story addition on West 151st Street has a facade divided by pilasters; the walls are corbelled to meet the pilaster depth just under the sheet-metal cornice, a portion of which survives. Small window openings are set high in the central five bays.

 

- From the 1993 NYCLPC Landmark Designation Report

Catherine Barr, who died in 2008, left the money to fund a new lifeboat named in the memory of her late husband, Dr John Buchanan Barr MBE.

Dr Barr worked as a GP in Glasgow before World War II, during which he served with distinction with the Royal Army Medical Corps in North Africa, Sicily and Italy. After demobilising, he returned to general practice in Glasgow.

However, he and his wife often spent their holidays in Portpatrick and the lifeboat bequest was because of their fondness for the village.

The new boat is stationed in the Dumfries and Galloway village.

  

Tamar class lifeboats are all-weather lifeboats operated by the Royal National Lifeboat Institution (RNLI) around the coasts of Great Britain and Ireland. The Tamar class is the replacement for the Tyne-class slipway launched All Weather Lifeboat (ALB).

 

The class name comes from the River Tamar in south west England which flows into the English Channel where they are manufactured by Babcock International Group.

 

Since 1982 the RNLI had deployed 17 knots (31 km/h) Tyne Class lifeboats at stations which launched their boats down slipways or needed to operate in shallow waters. The organisation desired to increase the speed and range of their operations so introduced 25 knots (46 km/h) Severn and Trent boats from 1994 where they could be moored afloat. They then needed to produce a boat with similar capabilities but with protected propellers and other modifications that would allow it to be launched on a slipway.

 

The prototype Tamar was built in 2000 and was used for trials until 2006. It was sold in December 2008 to Kent Police, becoming Princess Alexandra III, the force's permanent maritime vessel operating out of Sheerness. The first production boat, Haydn Miller entered service at Tenby in March 2006. A few of the early boats suffered problems such as fuel leaking under the floor of the engine control room around hydraulic lines. These boats were recalled and the problems rectified. There are very few reported problems associated with the vessel now as the design and manufacturing process is largely perfected.

 

The Tamar has a new design of crew workstation with seats that can move up and down 20 centimetres (7.9 in) as the boat passes through rough seas at high speed, and a networked computerised Systems and Information Management System (SIMS) which allows the crew to monitor and control the boat entirely from within the wheelhouse. The coxswain and helmsman have seat-mounted throttles, trackerball and joystick controls of the rudder. Alternatively the boat may be monitored and control by two controls on the bridge: Dual throttle controls and joystick on the left; dual throttle, wheel and control-screen on the right. All aspects of the vessel may also be controlled from this position.

 

The lifeboat is completely water-tight allowing it to self-right with up to 60 people on board. The boat has the potential to carry a maximum of 120 passengers on board, but without self righting capability. The Survivors Space has room for 10 sitting and 8 standing. The Survivors Space is accessed either through the Wheelhouse or the fore deck Emergency Escape Hatch.

 

Each Tamar carries a Y Class inflatable boat which can be deployed and recovered while at sea

 

A major maritime exercise, Exercise Diamond, which involved HM Coastguard, vessels, RNLI lifeboats, helicopters, search and rescue coordinators, Belfast Harbour, emergency services and local authorities was held on Sunday 23 September from 9.30 am. Exercise Diamond, a live large-scale incident exercise, was held within Belfast Lough, Northern Ireland and involved 365 people.

 

Exercise Diamond was designed to test the major incident plans for all of the organisations that would be involved should a major maritime incident happen in Northern Ireland.

 

Exercise Diamond was the largest live maritime exercise ever held in Northern Ireland.

 

An exercise held within the Titanic centenary, Olympic, & Diamond year involving Emergency Services, Agencies and Companies dedicated to saving lives and providing the best possible service.

 

The following organisations participated in the exercise:

 

HM Coastguard / Maritime and Coastguard Agency; Royal National Lifeboat Institution; Police Service of Northern Ireland; Northern Ireland Fire and Rescue Service; Northern Ireland Ambulance Service; Ministry of Defence (including Royal Airforce); Stena Line; RFD Survitec; Irish Coastguard; Northdown and Ards Borough Council; Belfast Harbour.

1 2 ••• 10 11 13 15 16 ••• 79 80