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Denis Ferranti Electronics is a contract electronics manufacturer, specializing in small to medium batch PCB assembly, electronic assembly services and electromechanical assembly services.
Are you looking to find PCB manufacturing service? Visit www.viasionpcb.com/pcb-assembly. They can supply medium and large volumes assembly and work many surface-mount packages including BGA, Chip Scale Packages and more. Watch the video for more info.
Among some of the top PCB Assembly supplier, you will find name of CES Gate comes on the top. The leading supplier has carved a special niche for bringing to you the right solutions.Visit: bit.ly/2m1KLuY
www.greenpcba.com/smt-pcb-assembly/
As SMT assembly supplier, GreensTone SMT production runs with automated SMT production processes, including single or double-sided component insertions. STM components include passive Component: components as small as 01005, 0201,0402.
ICs like BGA: handle BGA of 0.25mm pitch with X-ray testing, fine Pitch to 0.25mm UBGA, QFN, POP, leadless chips, connectors and terminals, these components can be in Reels, Cut Tape, Tube & Tray, Loose Parts and Bulk package.
GreensTone SMT PCB Assembly Advantages
High quality: At the customer’s request, GreensTone always sources components from suppliers recommended by the client. We do not replace components or use a supplier that is not approved by the customer. Incoming quality control, outgoing quality control and in-process quality control. Visit our reliable network of suppliers, on-site inspection of raw material, internal audits monitor facilities, all requirements specified in writting, any changes are made through a secure approval process.
Cost Effective - We are located in the city Shenzhen(The electronics components center),China .This allows us to provide low-cost circuit board manufacturing, electronic components procurement and assembly services.
Experienced team work: a. We have more than 10 years experience in contract manufacturing. when you come to work with GreensTone to start PCB assembly/contract manufacturing project, our sales people will get in touch with you at first, the design assistant engineer will check your files include BOM list, drawings and components specifications.when you decide to order from us, the project manager will set-up project account for you, our assembly engineer will give you some advanced assembly suggestion before volume production. So you can see, we have at least 4-5 expertise work as a team, these engineers are with backgrounds in mechanical design, testing, materials,injection for plastics and CAD modeling. b. GreensTone always has good performance in complex manufacturing, we have expertise in electronics components,expertise team in plastic/metal/cable parts,expertise team in assembly&testing and expertise team in quality control. For a new complex project, run the project in sections is important. Run a project we go like this: project review--project--approval --prototype-- small batches--Bulk production.
Flexibility - We react quickly to your changing needs. Our working time and style is flexible to meet your variable needs. To us, your requirements are our guidelines and rules to follow.
Whether you need design support, electronic manufacturing services or technology expertise, we can help. And we’ll do it wherever you are in the product development process-from design and manufacturing to supply chain, logistics and packing-to bring your products to market faster and more efficiently. We have expertise in mechanicals, plastics and electronics. We have the flexibility to provide support across your entire product life-cycle, including expert design collaboration, robust testing, advanced assembly capabilities and more.No matter the volume, scale or complexity of your products
Care about your product security whole-life long-term run, we have:
* Expertise in meeting UL/CE/VDE requirements
*RoHs-compliant manufacturing process.
*ISO9001&ISO14001 certification
Specification of SMT PCB Assembly Capability
Ball Grid Array (BGA)
Ultra-Fine Ball Grid Array (uBGA)
Quad Flat Pack No-Lead (QFN)
Quad Flat Package (QFP)
Small Outline Integrated Circuit (SOIC)
Plastic Leaded Chip Carrier (PLCC)
Package-On-Package (PoP)
Small Chip Packages (pitch of 0.2 mm)
www.hx-technology.com/pcb-assembly-service/pcb-assembly/
HX electronic technology process specializes in manufacturing PCBAs using fully automated, we have the 6 SMT lines equip Fuji XPF SMT machine for surface mount (SMT) and 2 through-hole technology (THT) lines. HX electronic technology is uniquely positioned to take on large mass, medium volume and small quantity projects with industry-leading strict quality assurance and competitive prices. Manufacturing the stand to IPC-A-610 Class II and III standards, every employee with high tech inspection and testing equipment service one goal.
PCB Assembly Quality Control
In the processing and assembling of PCB assembly, components and systems, one of our PCBA manufacturing guiding principles is to comply with production-related and customer-specific guidelines and quality guidelines. As an ISO 9001.2015 certified PCB assembly company, we work in accordance with the agreement defined by ISO. As the great PCB assembly manufacturers, we can consistently obtain a high level of manufacturing quality through a reasonably structured manufacturing process and accompanying manufacturing documents.
Features of PCB Assembly
SMT, THT Service.
AOI, X-Ray, High and low-temperature test, aging.
Fine Pitch, BGA and Passives placement to 01005.
RoHS, and CSA Compliant.
Conformal Coating and Potting.
Off-site to strategic partners for in-circuit testing (ICT).
PCBA is the abbreviation of the printed circuit board assembly, that is to say, PCB empty board after SMT on the pieces, and then after the DIP plug-in the whole process, referred to as PCB assembly. PCB board SMD will have thousands of electronic components and welding test points, and finally composed of a circuit board. With many small and dense accessories, if there is a little careless in the whole PCBA production, the wrong material or detection will affect the quality of the product and a lot of waster.
Application of PCB Assembly
The electronics industry covers a wide range of products, including automobiles, computers, TVs, cell phones, etc. With the change of market demand and the development of technology, electronic products will become smaller and smaller, with shorter life cycle and multi-variety, small batch and integrated production. In the electronic products, PCB assembly is an important process in the electronics industry. 3C products such as computers and related products, communication products and consumer electronics are the main application areas of PCB assembly. CEA said the biggest demand comes from smartphones and notebook computers, and other products with very significant sales include digital cameras, LCD TVs and other products.
The difference between PCB and PCBA
PCBA refers to a processing process in general, and can also be understood as a finished circuit board, that is, the PCB board processes are completed before the PCBA production.
PCB refers to an empty printed circuit board. There are no parts on it. In a nutshell, PCBA is a finished board; PCB is a bare board.
Aerospace manufacturing is a challenging and dynamic industry that demands high levels of creativity, reliability, and security. India has a great potential to become a world leader in aerospace manufacturing, but it also faces many challenges such as lack of infrastructure, skilled workforce, and regulatory framework. www.avalontec.com/sheetmetal-aerospacenew/ In this blog post, we will explore the current scenario of aerospace manufacturing in India & opportunities, and how Avalon Technologies can help you overcome them. Avalon Technologies is a premier provider of electronic manufacturing services (EMS) for aerospace and defence applications. We offer end-to-end solutions from design, prototyping, testing & certification to mass production. We have the expertise, experience, and certifications to meet the stringent requirements of the aerospace industry. We can help you reduce costs, improve quality, and accelerate time-to-market. Whether you need PCB assembly, box build, wire harness, or system integration, we can deliver it with excellence. Contact us today to find out how we can help you achieve your aerospace manufacturing goals.
www.greenpcba.com/turn-key-pcb-assembly/
As GreensTone CEO said, GreensTone has over 10 years of experience in the PCB industry. Our core values are centered around customer service, engineering, manufacturing, and product solutions. In the beginning, we gained a stellar reputation through PCB assembly services and our customers pushed us to help them find solutions for PCB Fabrication, Components, Interconnect, Cables, Packaging Systems, and Mechanical parts in plastic or metal. Our expansion into these areas has allowed us to provide our customers with a wide range of engineering and manufacturing capabilities. Our core business is PCB assembly!
Turn-key PCB Assembly Quality Control Process
Assembly manual instruction
The PCBA engineer make the assembly manual instruction to norm the manufacturing process in advance, guide the production, and improve the quality from the process technology.
IQC Incoming Quality Control
Check all the components values, pads size, brands, manufacturing date and code.
SPI Solder Paste Inspection
Solder paste inspection can check the solder paste is sufficient and uniform to prevent assembly quality problems in advance caused by poor solder paste soldering.
Online AOI Inspection
The AOI can check the short circuit, offset, wrong solder, reverse solder, false solder, empty solder, incomplete solder, etc. It also can check excessive solder, less solder, continuous solder and solder joints.
First sample confirm
Check the first sample with Gerber, BOM and coordinate files, test it’s function with the testing program. Only sample confirmed by PCBA engineer, it can go for mass production.
Off-line AOI inspection
Check the soldered surface mount assembly for errors, omissions, and false connections.
X-Ray welding inspection
Inspect the solder joints of invisible components like BGA.
QC manual inspection
The assembled board is visually inspected to ensure 100 % ok.
Specification of Turn-key PCB Assembly
Item nameTurn-key PCB Assembly Capability
PCB TypeRigid PCB
PCB ShapeRectangular, Circular and any Odd Shapes
PCB DimensionMin Board Size: 50mm x 100mm (Boards smaller than this size need to be panelized)
Max Board Size: 250mm x 500mm
Types of solderleaded and lead-free (RoHS Compliant) assembly
Components SizePassive Component: components as small as 01005, 0201,0402.
BGA: handle BGA of 0.25mm pitch with X-ray testing.
Fine Pitch to 0.25mm
UBGA, QFN, POP, leadless chips, connectors and terminals.
Components packagein Reels, Cut Tape, Tube & Tray, Loose Parts and Bulk.
Components SourceTurn-key/partial turn-key
Stencilslaser cut stainless steel stencils
Quantities1-50000pcs
Among some of the top companies, where experts are working and providing you with the right solutions for PCB Assembly China, you will find name of Cesgate comes on the top. A team of dedicated professionals has been involved in bringing to you some creative ideas and precise solutions. visit: www.cesgate.com
The counter module was removed (again) and the printer PCB assembly screwed to the bottom of the chassis.
www.speedapcb.com/pcb-assembly-service.html
The printed circuit board assembly is a substrate for assembling electronic parts and is a printed board that forms connection between points and prints components on a general-purpose base material according to a predetermined design.
The Role of PCB Assembly
The main function of this product is to make various electronic components form a predetermined circuit connection, and play the role of relay transmission. It is a key electronic interconnection of electronic products, and is known as the "mother of electronic products". PCB is used as a substrate and a key interconnection for electronic parts. Any electronic equipment or product needs to be equipped.
Assembly Service Parameters
Max BoardL50×W50mm～L510×W460mm
Max Thick Plate3mm
Min Thick Plate0.5mm
Min Chip Part150mm*150mm
Max Components SizeMax Components Placement Accuracy（100FP）
Min Pin Part Spacing0.3mm
Min BGA Spacing0.3mm
Max Components Placement Accuracy（100FP)Full placement accuracy of ±50 microns, repeatability up to ±30 microns
Mount Capability3-4 million/day
DIP Plug Processing10 million
PCB Assembly Process
PCB assembly is a printed circuit board assembly service. The production process of PCB is relatively complex. It involves a wide range of processes, from simple mechanical processing to complex mechanical processing. There are common chemical reactions and photochemical electrochemical thermochemical processes. Computer-aided design CAM and other knowledge. Moreover, there are many process problems in the production process and new problems will be encountered from time to time.
Some of the problems will disappear without identifying the cause. Since the production process is a discontinuous assembly line, any problem will cause the entire line to stop production. Or the consequences of a lot of scrapping. If the printed circuit board is scrapped, it cannot be recycled and reused. SPEEDPCB has professional senior designers. Our company can also design one-to-one for customers. Experienced designers can reduce development time.
Need your printed circuit boards on hand by the next day? With Advanced Circuit's Super Fast Same Day Turn Service, you can be sure your printed circuit boards will be manufactured with the highest quality standards and will arrive at your door on time. www.4pcb.com/same-day-turns.html
Advanced Circuits builds your small quantity boards using the same top-quality equipment, materials and processes that are used to manufacture production PCBs. Your quick turn, prototype boards are built to your specifications - to meet the requirements that you may have for a fully functional pcb boards for testing or design verification. www.4pcb.com/pcb-turn-times.html
HX Technology also offers PCB Finish Product Assembly and circuit board enclosure box, including assembly with the outer shell and with a wire connector.
With two circuit board enclosure lines and a specialized warehouse for raw material provided by customers, we will ensure your circuit board enclosure box products meet the highest quality standards for assembly. With consideration of enclosure design for PCB and knowing the finish product structure first, we would set standards for every kind of printed circuit board enclosures we assembly; only with strict criterion and control system to make sure the quality and deliver on time!
Design Guidelines of Printed Circuit Board Enclosures
Ensure MCAD and ECAD tools use the same data format.
Select the right component package for the printed circuit board enclosures.
Ensure that the printed circuit board enclosures box fits the board size.
Ensure board cutouts are accurately aligned with component placement.
Understand the environmental hazards of the installation.
Consider the impact on signal transmission.
Select printed circuit board enclosures materials that meet thermal requirements.
Consider equipment tolerances.
What is a Circuit Board Enclosure?
Printed circuit board enclosures is equipment to store and protect printed circuit boards, which can offer a PCB cover. In order to protect the PCB from environmental factors, adding possible consideration of electromagnetic compatibility (EMC), circuit board enclosure box is almost certain that the PCB will be placed in some form of enclosure. Inevitably, the printed circuit board enclosures will interfere with the free flow of air around the PCB and therefore also have an impact on the thermal performance of the system.
Features of Printed Circuit Board Enclosures
The printed circuit board enclosures are completely sealed and has no holes or seams.
The thickness of the printed circuit board enclosures is 2 mm, independent of the housing material.
The printed circuit board enclosures are capable of dissipating thermal energy to the outside environment through convection, conduction and radiation mechanisms.
Safety Distance Between enclosure design for PCB
The production and processing of PCBA for the board and the enclosure design for PCB will generally have safety distance requirements. This distance can ensure that our PCBA board will not be damaged in some harsh environment.
The safety distance between the PCBA board and mounting PCB in the enclosure includes electrical clearance (space distance), creepage distance (distance along the surface), and insulation penetration distance.
I. PCBA board and the circuit board enclosure of the electrical clearance requirements: electrical clearance refers to the two adjacent conductors or a conductor and the adjacent motor shell surface along the shortest distance measured by air. According to the measured working voltage and insulation level, the distance can be decided.
II. PCBA board and circuit board enclosure creepage distance requirements: creepage distance refers to the two adjacent conductors or a conductor and the adjacent motor shell surface along the shortest distance measured by the absolute insulation surface.
III. PCBA board and circuit board enclosure insulation penetration distance requirements: it should be in accordance with the working voltage and insulation application occasions in line with the following provisions.
For working voltage not exceeding 50V (71V AC peak or DC value), there is no thickness requirement.
The minimum thickness of additional insulation should be 0.4mm.
When the reinforced insulation is not subject to any mechanical stress at the normal temperature that may lead to deformation or performance degradation of the insulation material, the minimum thickness of the reinforced insulation should be 0.4mm.
HX will custom PCB enclosure with a safety distance for your use!
www.hx-technology.com/pcb-assembly-service/pcb-enclosure-...
InYantra is an ISO 9001: 2015 and IATF 16949 certified electronic manufacturing services (EMS) company with Sonoma Management Partner (SMP). We were established in 2002 and located in Pune, India. Visit: - www.inyantra.com
Sensing and controlling Voltage & Current flow is a fundamental requirement in a wide variety of applications including,
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For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
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For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
www.gtpcba.com/pcb-manufacturing-capabilities/
The PCB manufacturing process consists of several stages. It starts with creating the PCB layout design on computer-aided design (CAD) software. The layout data is then converted into a photomask which is used to expose the copper on the PCB. The exposed copper is then etched away to form the traces and pads. After the etching process, the PCB goes through a drilling process to create holes for the components. A solder mask is then applied to the board to protect the copper traces and prevent shorts. The board is then coated with a layer of solder to facilitate the soldering of components. Finally, components are soldered onto the board and tested to make sure the PCB works properly.
Types of PCB Manufacturing Capabilities
Rigid PCB Capabilities
Rigid PCB is rigid printed circuit board with electronic components mounted on the surface. They offer superior performance, higher density, and increased reliability compared to flex PCBs. Rigid PCBs are suitable for high-frequency, high-power, and high-speed applications and are used in many consumer products.
Flex PCB Capabilities
Flex PCBs are printed circuit boards with flexible materials that can bend, twist, and conform to various shapes. Flex circuit board offers high-density circuitry and reliable performance in small form factors. They are used in a wide range of applications, including medical, military, automotive, and consumer electronics.
Rigid-Flex PCB Capabilities
Rigid-Flex PCBs combine the benefits of both rigid and flexible printed circuit boards in a single construction. Flexible rigid PCB enables complex circuit routing and miniaturization, allowing for improved reliability and performance in space-constrained applications.
Aluminum PCB Capabilities
Aluminum PCBs are high-performance circuit boards with excellent thermal conductivity, lightweight design, and excellent electrical insulation. They are ideal for LED lighting, power supplies, and automotive electronics.
Copper PCB Capabilities
Copper PCB is a printed aluminum circuit board that uses copper as its conductor instead of traditional aluminum. Copper PCBs allow for faster signal transmission, higher current capabilities, and enhanced durability.
HDI PCB Capabilities
HDI PCBs are high-density interconnect printed circuit boards that allow for increased circuit density, higher signal integrity and improved heat dissipation. HDI PCB board is capable of providing up to 10x the number of connections in the same space as traditional PCBs.
Quick Turn PCB Capabilities
Quick Turn PCB capabilities allow PCB manufacturers to produce printed circuit boards quickly and with high quality. Quick turn PCB uses advanced technologies such as machine automation, AI-driven design, and high-end materials to minimize production time while still providing quality products.
High-Frequency PCB Capabilities
High-Frequency PCBs are designed to carry signals at higher frequencies than standard PCBs. The high frequency circuit board is built with specialized materials to reduce signal loss and is optimized for signal integrity. They are used in applications such as communication systems, medical equipment, and aerospace.
What is the difference between PCB fabrication and PCB assembly processes?
PCB fabrication and assembly are two distinct steps in the process of creating a printed circuit board (PCB). PCB fabrication involves the production of the actual PCB, which includes etching the copper traces onto the board, drilling the holes, and applying the solder mask. PCB assembly involves the placement of components onto the board, as well as the soldering of components onto the board.
PCB fabrication is the first step in the PCB manufacturing process. This step involves the production of the physical PCB. The components used in the fabrication process are copper sheets, sheets of insulation, laminate material, and solder masks. The copper is etched to create the desired circuit patterns, holes are drilled for components to be mounted, and the solder mask is applied to protect the board from oxidation.
PCB assembly is the second step in the process and involves the placement of components onto the board and soldering of the components. In this step, components are placed onto the board and soldered in place. It is important to ensure that the components are correctly placed on the board and that the correct amount of solder is applied so as to ensure a strong and reliable connection.
In conclusion, PCB fabrication and PCB assembly are two distinct steps in the process of creating a printed circuit board.
PCB Design/Layout
PCB layout and design is the process of creating a printed circuit board to meet specific requirements. It involves the placement of components, routing of signals, the creation of a board stickup.
Types of PCB Components Sourcing
PCB Components Sourcing
The Components Sourcing of PCB is a key part of the production of Printed Circuit Boards (PCBs). It is an important step to determine the quality and reliability of the assembled PCBs.
Types of PCB Capabilities
PCB Capabilities
PCB Manufacturing capabilities include design and fabrication of multi-layer printed circuit boards with a wide range of technologies, materials, and features.
Types of PCBA Capability
PCBA Capability
A printed circuit board (PCB) is a flat board that has circuitry printed on it, and is used to mechanically support and electrically connect electronic components.
www.hx-technology.com/pcb-assembly-service/pcb-enclosure-...
HX Technology also offered PCB Finish Product Assembly, including assembly with the outer shell and with a wire connector.
With two assembly lines and a specialized warehouse for raw material provided by customers, we'll ensure your product meets the highest quality standards for assembly. With consideration of design direction for PCBA and knowing the finish product structure first, we would set standards for every kind of product we assemble; only with strict criterion and control system to make sure the quality and deliver on time!
PCB Enclosure Design Guidelines
·Ensure MCAD and ECAD tools use the same data format.
·Select the right component package for the PCB enclosure.
·Ensure that the PCB enclosure box fits the board size.
·Ensure board cutouts are accurately aligned with component placement.
·Understand the environmental hazards of the installation.
·Consider the impact on signal transmission.
·Select PCB enclosure materials that meet thermal requirements.
·Consider equipment tolerances.
What is a PCB Enclosure
PCB enclosure is equipment to store and protect printed circuit boards, which can offer a PCB cover. In order to protect the PCB from environmental factors, adding possible consideration of electromagnetic compatibility (EMC), it is almost certain that the PCB will be placed in some form of enclosure. Inevitably, the PCB enclosure will interfere with the free flow of air around the PCB and therefore also have an impact on the thermal performance of the system
What is a PCB Enclosure
Safety Distance Between PCB and PCB Enclosure
The production and processing of PCBA for the board and the PCB enclosure will generally have safety distance requirements. This distance can ensure that our PCBA board will not be damaged in some harsh environment.
The safety distance between the PCBA board and mounting PCB in the enclosure includes electrical clearance (space distance), creepage distance (distance along the surface), and insulation penetration distance.
I. PCBA board and the PCB enclosure of the electrical clearance requirements: electrical clearance refers to the two adjacent conductors or a conductor and the adjacent motor shell surface along the shortest distance measured by air. According to the measured working voltage and insulation level, the distance can be decided.
II. PCBA board and PCB enclosure creepage distance requirements: creepage distance refers to the two adjacent conductors or a conductor and the adjacent motor shell surface along the shortest distance measured by the absolute insulation surface.
III. PCBA board and PCB enclosure insulation penetration distance requirements: it should be in accordance with the working voltage and insulation application occasions in line with the following provisions.
1. For working voltage not exceeding 50V (71V AC peak or DC value), there is no thickness requirement.
2. The minimum thickness of additional insulation should be 0.4mm.
3. When the reinforced insulation is not subject to any mechanical stress at the normal temperature that may lead to deformation or performance degradation of the insulation material, the minimum thickness of the reinforced insulation should be 0.4mm.
HX will custom PCB enclosure with a safety distance for your use!
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For More Details:
URL: www.pcbpower.com
Email: pcb@pcbpower.com
Phone: +91 7600012414
SMT Boot Camp Training course providing practical process as well as understanding to ensure quality and improved yields in electronics assemblies. The SMT Boot Camp is a practical overview of the many different processes and materials used in through-hole and surface mount technologies (SMT). Browse this 3-day lecture and practical “observation” PCB assembly training course at BEST.