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Calculation error, the solution

The chain was now 2 cm too long! My first thought was "Damn it". My second thought was "How about 18 teeth up front instead of 16? That would take care of the excess chain".

 

I made two new cardboard templates for the two front sprockets, 16 and 18, and measured to 1.3 cm with a ruler. So switching from a 16 sprocket to an 18 up front would pull the wheel axle 1.3 cm forward, which means 2.6 cm of chain. I later used this to make a more precise calculation in Excel and got 1.2 cm instead, which is pretty close to the measured 1.3 cm.

 

An 18 teeth sprocket is now on order.

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Uploaded on July 29, 2008
Taken on July 29, 2008