How to Choose the Right Shirt Fabric

Fabric Composition

100% CottonSkin-friendly, highly breathable, excellent sweat absorption and premium texture. Suitable for business and daily formal shirts. Easy to wrinkle and shrink after washing.

TC Polyester CottonWrinkle-resistant, shrink-proof, durable and easy to care for. Cost-effective and perfect for work shirts, staff uniforms and daily wear.

TR Polyester RayonSmooth surface, good drape, soft luster and great anti-wrinkle performance. Ideal for business shirts, office uniforms and medical uniforms.

Stretch FabricBlended with spandex for flexible stretch, comfortable to wear without tightness, great for slim-fit shirts and long-hour office wear.

Yarn Count & DensityHigher yarn count means softer, finer and more high-grade fabric.Medium yarn count features better thickness, stiffness and durability, which is the best choice for workwear.Higher density ensures better structure, pilling resistance and longer service life.

Weave Type

Plain weave: Lightweight and breathable, perfect for summer short-sleeve shirts.

2/2 Twill: Thick, stiff, wear-resistant and all-season material, widely used in uniforms and workwear.

Poplin: Fine texture with elegant appearance, commonly used for formal business shirts.

Select by Application Scenarios

Daily commuting & staff uniform: TC / TR twill fabric, wrinkle free and easy maintenance.

High-end business wear: High-count cotton or premium blended fabric.

Summer shirts: Lightweight, breathable and moisture-wicking fabric.

Special occupations such as medical, catering and factory: Fade-resistant, washing-resistant and breathable functional fabrics.

Key Performance Indicators

Fabric weight decides thickness for summer or winter use.

Professional finishing such as non-iron, anti-pilling, moisture wicking and high color fastness greatly improve wearing experience and durability.

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Part 1: Differences between Carded Yarn and Combed Yarn

Fiber Length: Carded yarn contains a mix of long and short fibers; combed yarn mainly consists of long fibers with most short lint eliminated.

Fiber Parallelism: Fibers in carded yarn are generally arranged irregularly; fibers of combed yarn are neatly aligned with excellent parallelism.

Yarn Appearance: Carded yarn has abundant surface fuzz and slubs with an unsmooth look; combed yarn features sleek surface, little fuzz and fine texture.

Yarn Tenacity: Carded yarn owns relatively low strength due to inconsistent fiber length and weak cohesion; combed yarn has higher tensile strength from tight cohesion of long fibers.

Yarn Evenness: Carded yarn has mediocre evenness and uneven thickness; combed yarn achieves superior and uniform yarn count.

Impurity Content: Carded yarn retains relatively high impurities; combed yarn has extremely low impurity after full cleaning process.

Part 2: Feature Differences of Final Fabrics

Yarn characteristics directly decide the comprehensive performance of finished fabrics:

Hand Feel: Carded fabric feels comparatively rough with granular texture; combed fabric is soft, sleek and delicate.

Appearance: Carded fabric has uneven surface with possible cotton neps and impurities; combed fabric boasts smooth cloth face, distinct grain and barely any flaws.

Durability: Carded fabric is less durable, easy to fuzz, pill and abrade; combed fabric is wear-resistant, anti-pilling and longer-lasting.

Air Permeability & Luster: Carded fabric shows average performance on breathability and gloss; combed fabric performs much better: regularly arranged fibers create consistent luster, its compact pure structure brings pleasant air permeability.

Shrinkage Rate: Carded fabric has comparatively high shrinkage; combed fabric keeps low and stable shrinkage value.

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