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Cải tiến các vấn từ quan điểm của khách hàng, từ quan điểm của nhà tư vấn để tạo nên một nhà máy có khả năng cạnh tranh trên phương diện kỹ thuật, chất lượng, chi phí, và giá thành. Đó là công việc của chúng tôi. Hirayama Việt Nam cung cấp dịch vụ tư vấn cải tiến nhà máy hiệu quả cao dựa trên phương thức sản xuất TPS (TOYOTA Production System) chúng tôi áp dụng các giải pháp đồng bộ với sự chỉ đạo của các chuyên gia tư vấn giàu kinh nghiệm đến từ Nhật Bản, và trong nước
Lean manufacturing is a great method to reduce the wastage during the manufacturing process. It works on the basis of 5 principles. If you are running a business and want to implement lean manufacturing technique then take help from lean consulting Yorkshire.
Production Process was founded in 1972 to develop custom controls and instruments. Industry acceptance of our patented single function data display instruments (30,000 in the field) led to the development of intelligent communicating, multi-function instruments—Machine Data Transducers (MDT). Our supporting Windows software – ProductionACE—continues to evolve with additional capabilities. Because of its simplicity and “universality” of application, our systems are being installed in every type of discrete parts manufacturing process.
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If you are thinking of Implementing Lean Manufacturing, you may probably ask yourself “what’s the benefit of implementing this?”
There are several companies that are using lean manufacturing and are buzzing its praises and declaring huge improvements. But what is the Truth?
The implementation of lean manufacturing prevents and kills waste in your processes. Waste being classified as part of the seven wastes; Transport, Motion, Inventory, Waiting, Over-processing, Defects and Overproduction.
Regardless of the industry, energy consumption is the most expensive item in your organisation’s budget. The higher the energy consumption higher is the stress on the environment. Keeping track of energy consumption and using energy-efficient technologies is the need of the hour. Real-time data insights into maintenance management can help solve this.
Well-maintained assets and facilities that are maintained well will have a longer life, consume less energy, and perform better. Maintenance management softwares help the organisation check if the equipment is operating efficiently and reduces the energy footprints and the emergency downtime causing product defects, scrap or rework. CMMS helps the organisation extend the equipment life expectancy by scheduling regular services and repairs.
Preventive maintenance strategies
Poorly managed facilities tend to break down fast. Though reactive maintenance can be used to fix it and is a less expensive strategy, the Preventive maintenance strategy can always help increase asset efficiency in the long run. When the equipment efficiency is reduced, the energy required to produce the same output will be greater. A computerised Maintenance Management System (CMMS) help build a solid preventive maintenance strategy through which asset efficiency can be achieved.
Digital and automated work orders
The maintenance management systems set up the work orders in such a way that the workers are reminded to use energy-saving methods, like putting the equipment in energy-saving modes. The digital work orders in the CMMS softwares eliminate the use of paper works, thereby reducing the environmental footprints and the associated costs. The checklists of the PMs and repairs in the work order ensure that the maintenance is done at the right time and the efficiency of the equipment is improved.
Data collection and Reporting
The defective product is either recycled or thrown away when the equipment breaks down. In both cases, the additional uptime increases energy consumption. Identifying the correct problem and collecting the data, and generating reports using this information is a way that maintenance software can solve this problem. These reports help in identifying the problem even before the asset breaks down.
Efficient inventory management system
A poor inventory management system causes obsolete parts and equipment to pile up. Energy used to store these parts and energy wasted in disposing of these parts forms a large part of the energy consumption. Using a CMMS inventory management strategy helps collect the data, run the regular usage reports and establish the cycle counts.
Effective Scheduling
You need to have a proper strategy for scheduling the maintenance to ensure your efforts to lower energy consumption can stay the same. Lack of coordination between the maintenance and production schedules will cause equipment inefficiency, higher energy costs and lower returns. CMMS allows the management of tasks according to energy use and schedules them accordingly.
Proper CMMS software ensures the assets are adequately maintained and contribute to the green strategy. Economic and environmental pressures have pushed businesses to reduce their energy use over the years. CMMS is one approach that can manage their maintenance and address these restrictions by enhancing the energy efficiency of the buildings, machinery, and other infrastructure.
Read More: cmmssoftware.leantransitionsolutions.com/maintenance-team...
Production Process was founded in 1972 to develop custom controls and instruments. Industry acceptance of our patented single function data display instruments (30,000 in the field) led to the development of intelligent communicating, multi-function instruments—Machine Data Transducers (MDT). Our supporting Windows software – ProductionACE—continues to evolve with additional capabilities. Because of its simplicity and “universality” of application, our systems are being installed in every type of discrete parts manufacturing process.
Production Process was founded in 1972 to develop custom controls and instruments. Industry acceptance of our patented single function data display instruments (30,000 in the field) led to the development of intelligent communicating, multi-function instruments—Machine Data Transducers (MDT). Our supporting Windows software – ProductionACE—continues to evolve with additional capabilities. Because of its simplicity and “universality” of application, our systems are being installed in every type of discrete parts manufacturing process.
Production Process was founded in 1972 to develop custom controls and instruments. Industry acceptance of our patented single function data display instruments (30,000 in the field) led to the development of intelligent communicating, multi-function instruments—Machine Data Transducers (MDT). Our supporting Windows software – ProductionACE—continues to evolve with additional capabilities. Because of its simplicity and “universality” of application, our systems are being installed in every type of discrete parts manufacturing process.
ADDVALUE Consulting is a top lean manufacturing consulting company that helps to create the best strategies for your business.
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