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Adding a DRO to my milling machine is going to be a big upgrade for it. I've got 3 scales for the X, Y and Z axies. Mounting the control unit was the easy bit but at least doing that now gets it off the workshop floor where the rest of the components are scattered! This mill was never designed for a DRO so fitting the scales is not trivial with the necessary accuracy. The X-axis scale is 780mm long and needs to be orthogonal and parallel to the table travel within a couple of thou. The read head is fixed to the carriage and clearance has to be exact. Fine, except theres a load of other stuff on the front of the table like end stops for the power feed (which need to move in the T-slot to limit travel by the power feed) and the two table locking levers. I have to work around those. It can't go on the back of the table which would be the easy option (well it can, but then I would lose cross travel which I definitely don't want) so it has to go on the front. The other two axies suffer from the fact there are no flat surfaces to attach the scales to, so some inventive fabrication work will be required on the brackets. Some crude adjustable brackets are supplied with the kit but I think I can do better than that.
