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block-measuring-and-packaging-production-line

Description

Specifications and parameter

Bag type Portable bag,Hand luggage,Zipper bag,Edging bag 4 sides,Edging bag 3 sides,Paper bag

Size of bagW:100~200mm L:100~300mm

Filling scope5-1500g

Speed25-45bags/min (The speed depends on the product status and filling weight)

Package accuracyError≤±1

Total power5Kw

Scope of applicationCandy, biscuit,peanut, cookies, pistachio, crystal candy, brown sugar, daily commodities, cooked food, pickles, puffed food etc.

Measuring corollary

equipmentCompute scale, Materials discharge conveyor, Materials-given vibrating device

MRKZ-10 10 head computer combination scale.

Specifications and parameter

Single weight rang 10-1000gDrive Step motor

Max weight3000g Pre-set style99 SPCS

Average error

for per bag0.2-0.7gL W H

Dimension of machine1150* 950* 1129

Accurate range0.1-1.5g?( L W H)

Dimension of surface packing1400*1130* 1120

Max speed60 pouches/minPower( KW) /current(A) /

net weight(kg) / gross weight(kg)1.5/9/300/370

Feeder Bucket

Capacity 1300mlFrequency / voltage50/60HZ/200V

Shape of

feeder bucketDouble no memory bucketProgram screen5.7 inch LCD

Z-elevator

Specifications and parameter for Z-elevator

power0.75KW

conveying ability3-6 m3/h

voltage220V

gross weight560Kg

Platform

 

Specifications and parameter for Platform

power120W

conveying ability29cm/second

voltage220V

gross weight150Kg

MACHINE LAYOUT DRAWING

 

B:machine details

MODEL

THIS IS PACKAGING PRODUCTION LINE AND BAG-GIVEN PACKAGING MACHINE HAVING SIX (6) WORK SATIONS AND ITS FUNCTIONS ARE AS FOLLOWS.

FEATURE

HIGH QUALITY AND PERFORMANCE

GOOD STABLE ANDALSO GOOD MACHINE EXTERIOR

OWN AN EXTENSIVE RANGE IN FILLING PRODUCTIONS

EASY OPERATE BY TOUCH-SENSITIVE SCREEN, PLC AND ELECTRIC CONTROL SYSTEM

FRIENDLY MAN-MACHINE INTERFACE

SPEED CAN BE ADJUSTED BY FREQUENCY CONVERSION WITHIN THE RANGE

VOLUME CHANGED EASY BY ADJUSTING HANDLE IN THE PASTE FILLER

PREFECT SEALING SYSTEM

GOOD SAFETY SECURE AND SO ON

PACKAGING PROCESS

Station 1 Bag feeding

Feed many bags in the bag magazine, our main bag magazine can move up and down, you can feed bags very easily when it moved down, and when it moved up, there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.

Station 2 Date Printing

Station 3 Opening zipper

To open zipper with zipper opening device

Station 4 Opening bag

To open stand (flat) pouches from top and bottom with two sets vacuum caps.

Station 5 Filling

 

There are an opening detection device insert into the open bag to expanding it and detect if it is open or not.

No open no filling no sealing

Station 6 Closing zipper

Station 7 Sealing

To seal the bag mouth with a couple of heat sealing air bar, the sealing pattern you can option, net or straight lines

 

Station 8 Forming and output

To make the sealing stable and preventing from wrinkling with a couple of cold press, then output the finished production automatically.

SAFETY

No bag no filling- no sealing, machine alarm

Bag opening miss- no filling-no sealing, machine alarm

Machine stop or alarm when the air pressure is abnormal

Error position display at the control panel

Control panel locate on the right side top of the machine

Outside of the machine and all the parts which touch production all made by stainless steel.

There are several safety doors made by aluminum Profile Frame.

Machine surface can be wash by water and brush by cloth.

C: TECHNICAL DETAILS

1,Product to be filled

2,Filling weight 1-1500g

3, Accuracy within ±1%

This is affected by the status of your products

4,Bag type Flat and stand-up pouch ( need you samples to test run)

5,Speed Approx.35-45 bags/min

This depends on the status of your products and filling volume

6,Bag size width 100mm-200mm, length 200mm-300mm

If your bag size out of this range, but not too much, we can special design for you.

7,Bag material Laminated film or paper bag ( need customer offer us samples)

 

8,Coder Ribbon or Embossing one, decide by yourself

9,Machine material Machine surface and all the parts which will touch with product are made by stainless steel(#304 )

10,Sealing bar Constant heat sealing

11,cool bar offer a pressure to make pattern on the sealing place

12,Sealing temperature controlled by a OMRONs temperature controller

13,Adjustment Bag magazine

If you want to change you bag size within the available scope, just adjust the distances of the screws in the bag magazine with a tool

Weighting volume

If you want to change the filling volume just moving the control handle on the paste scale.

If you want to change the distance between every two bag grippers, just moving the screws with tool

14, Control panel temperature controller

Emergency switch

Start switch etc.

15,Opreation controller operation, production speed meter, lamp, alarm, PLC, motors, vacuum pump, air pump, etc.

16,Control voltage PLC:

Others:

17.Components PLC Japan Omron

Touch screen Tai wan Hihtech

Frequency converter France SCHEINDER

Coder China

Valve Japan SMC

Cylinder Japan SMC

Temperature controller Japan OMRON

Suction cups Korea

Cam bearing China

Linear bearing Germany IGUS

Clip and grippers READOR

Heating pipes China

Journey switch Japan OMRON

Photo-electricity switch China

18,machine structure Stainless steel

Welded frame

Mechanical cam index

19,Mechianical, electrical can change to meet customers requirements

And safety standard

 

 

www.echomachinery.com

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Uploaded on April 16, 2011
Taken on April 15, 2011