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Section of a metal matrix composite (MMC) after extrusion and annealing

DoITPoMS, University of Cambridge

 

Commercial purity aluminium has atomised, mixed with 13 micron spherical alumina particles, ball milled, tumbled, cold compacted (20MPa) and then extruded (with the working direction vertical in the image). It has then been annealed at 630 degrees C. Vertical stringers of fine oxide particles are visible. Note the small yellow 'island' grain which has formed within one of the recrystallised grains and is likely to have nucleated on the adjacent reinforcement particle. Note also the boundary facets of some grains. These indicate a preferred habit plane and are probably coincidence site lattice (CSL) boundaries.

 

System

Al

 

Composition

Commercial purity (99.5%) + 13 micron alumina spheroids

 

Reaction

N/A

 

Processing

Commercial purity (99.5%) aluminium has been atomised, thoroughly mixed with alumina reinforcement particles and then extruded.

 

Applications

Metal matrix composites (MMCs) offer high specific stiffness which can be retained to high temperatures. This makes them suitable for applications in the aerospace industry. They also offer controlled (or zero) thermal expansion coefficients, good wear resistance and good impact properties.

 

Sample preparation

The sample has been oxidised to provide colour contrast for different grain orientations.

 

Technique

Reflected light microscopy, polarised

 

Contributor

Prof T W Clyne

 

Organisation

Department of Materials Science and Metallurgy, University of Cambridge

 

View micrograph in DoITPoMS website

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Uploaded on August 20, 2009
Taken on October 3, 2002