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Removing a seat lug boss the efficient way...

These cast lugs have large and bulky binder bosses on the back. In the past I cut them off with a hacksaw and filed them smooth. That took a lot of time and energy.

Using the 4.5 Milwaukee isn't as quick as I thought it would be, but it's not nearly as tiring. Once the boss is removed I switch to a flap wheel, then file to finish.

The next step will be to braze on a handsome cylindrical boss that will accept a stainless cap screw.

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Uploaded on November 19, 2018