REDUCE POWER CONSUMPTION

joginder singh pasricha

 

 

THIS PROJECT WOULD HELP IN DEVELOPMENT OF EMPLOYMENT OPPORTUNITIES IN RURAL AREAS AND WILL MAKE THE RURAL POPULATION SELF RELIANT AND SELF DEPENDENT. AT LARGE, IMPLEMENTATION OF THIS PROJECT WILL ALSO HELP IN REDUCTION OF CRIME. THE VISION IS TO HAVE THE TRAINING CENTRES AND PROJECT SITES/ GARMENT FACTORIES/ SMALL AND MEDIUM ENTERPRISES IN ALL THE RURAL AREAS OF OUR COUNTRY/ WORLD TO PROVIDE OUR NATION/ GLOBE A NEW HORIZON FOR BEING SUSTAINABLE

SOLAR,BATTERY,DCMOTOR,OPERATED 50WATT, TO 100WATT, PERHOURS POWER CONSUMPTION BUTTON HOLE, BUTTON STICHER , EYELET BUTTON HOLE, BARTAKE, OVERLOCK ,BELTMACHINE, FEEDOFARM, KAJ MACHINE, FLATLOCK, CHAIN STICH, POST BED, LEATHER MACHINES, HOSIERY MACHINES JEANS MACHINE, ETC.INDUSTRIAL SEWING MACHINES SAVE ENERGY IN CITY AREA 75% TO 80% POWER CONSUMPTION IN GARMENTS SEWING MACHINES, SOLAR PANEL WORK THERE IS NO ELECTRICITY/RURAL AREAS

OVERALL POWER CONSUMPTION OF DC MOTOR 75 WATT PER HOUR

Published on May 29, 2014

[[ A system to reduce power consumption in industry ]] by :- J S PASRICHA

 

 

1) Previously the machines had AC Clutch and AC Induction motor i.e. 400 Watt to 500 watt consumption per hour. Now, I have used DC motor 50 watt to 100 watt consumption per hours

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2) The size of DC motor now is which is much smaller than the AC motor used previously. The size of the table has also been reduced accordingly.

 

 

3) The battery of 70 Ampere 12 volt can be charged with single solar panel of 75 Watt and this can work for 10 hours where there is no electricity/ rural areas.

4) In cities, AC to DC converter would be used to run the motor.

5) The DC motor can work on small invertors also.

 

 

Overall, the idea of operating industrial sewing machines on DC motors is very beneficial and this project would be helping many lives in future

 

 

I am a 51 years old business man working in the field of Industrial Sewing Machines since 1977, i.e. when my age was just 14 years. After passing my 8th class, I started operating Button Hole and Button Stitch machines. That time the cost of making one button hole and putting one button was 2 paisa each. The more button holes and buttons were stitched, the more money I would make. This was my only source of earning bread and butter, but at times I would end up earning nothing in the day because of electricity failures and operational dysfunctions in the machines for which there were hardly any repairers around at that time as the machines were not made in India . After making lot of efforts, I was able to understand and fix some of the common problems myself that occurred in the machines. This helped me to great extend as I was no longer dependent on getting the machines repaired from outside or buying new machines. But the problem of electricity failures persisted. However, there was no solution to this that time. I moved on in life and my business, gradually got into sale and servicing of all kinds of Industrial Sewing machines and progressed.

 

 

But I wished if I could still do something that could help people like me at large who are till date struggling great deal and ending up compromising on their bread and butter because these high-load industrial machines like Button Hole, Button Stitcher, Overlock, Bartake, Feedoarm, Double-needle, Zig-zag, Belt machine, Elastic inserting machine, Snap button machine etc. do not work without electricity. Each machine consumes about 400 Watt of electricity per hour. Using these industrial sewing machines on present day generators, invertors and solar plants is possible, but that requires huge investment, set-up and space. Consequently, the profit becomes small. So this was not a welcoming and exciting idea.

 

 

I was constantly thinking of some other way by which these high-load industrial sewing machines could perform on low-load/ less energy and should be portable so that it could be used anywhere, no matter that place is connected with regular power source or not.

 

 

The whole idea was to make these industrial sewing machines available, accessible and operational in the most under developed areas and also save energy. For discussions, understanding and research on this proposal, I visited companies in abroad during 2001, 2002, 2004, 2007 but they suggested that the power consumption can be reduced to 50% but this was not enough, as this meant that each machine would still consume 200 watt per hour. I aimed to reduce the power consumption by 80% so I continued making efforts. After lots of research and experiments, I have finally been able to achieve success. Now all such high-load industrial sewing machines could be operated only at the consumption of 75 Watt per hour.

 

 

for any queries, Contact J S PASRICHA :-

 

 

Email -- ssmc_india@yahoo.com

 

 

Phone no.s

+91-9999949444 ,

+91-9212265731..

• icy

 

 

A REDUCE POWER CONSUMPTION IN INDUSTRY

2 INDUSTRIAL SEWING MACHINE OPERATED BY SOLAR ENERGY, BATTERY, DC MOTOR

3 INDUSTRIAL SEWING MACHINES USE DC MOTOR IN CITY AREA AND SAVE 75% TO 80% ENERGY

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4 GARMENTS SEWING MACHINE OPERATED BY SOLAR ENERGY BATTERY, DC MOTOR

5 BUTTON HOLE, BUTTON STICHER, OVERLOCK, EYELET BUTTON HOLE, FLAT LOCK, ZIG ZAG, BELT, FEED OF ARM,BARTAKE, .ETC.ALL MACHINE OPERATED BY SOLAR ENERGY BATTERY, DC MOTOR

6 INDUSTRIAL SEWING MACHINES OPERATED BY DC MOTOR POWER CONSUMPTION 50 WATT TO 100 WATT PER HOUR ONLY BY SOLAR ENERGY, BATTERY, DC MOTOR

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8 GARMENTS SEWING MACHINES OPERATED BY DC MOTOR POWER CONSUMPTION 50 WATT TO 100 WATT PER HOUR ONLY BY SOLAR ENERGY, BATTERY, DC MOTOR

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10 GARMENTS INDUSTRY IS POSSIBLE ANY WHERE IN THE WORLD, BY SOLAR ENERGY, BATTERY, DC MOTOR

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12 GARMENTS SEWING MACHINES OPERATING IN RURAL AREA BY SOLAR ENERGY, BATTERY, DC MOTOR

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14 INDUSTRIAL SEWING MACHINES OPERATING IN RURAL AREA BY SOLAR ENERGY, BATTERY, DC MOTOR

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16 KAJ MACHINE OPERATED BY SOLAR ENERGY, BATTERY, DC MOTOR

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18 BUTTON HOLE MACHINES OPERATED A SMALL INVERTER

19 BUTTON HOLE MACHINE OEPRATED ONLY 50 WATT TO 100 WATT PER HOUR BY SOLAR ENERGY, BATTERY, DC MOTOR

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21 BUTTON HOLE MACHINE OPERATED ONLY IN RURAL AREA BY SOLAR ENERGY, BATTERY, DC MOTOR

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23 BUTTON MACHINE OPERATED ONLY 50 WATT 100 WATT PER HOUR BY DC MOTOR SOLAR ENERGY AND BATTERY

24 BUTTON HOLE MACHINE OPERATED ANY WHERE BY SOLAR ENERGY, BATTERY, DC MOTOR

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26 SAVE ENERGY IN INDUSTRY BY SOLAR ENERGY, BATTERY, DC MOTOR

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28 INDUSTRIAL SEWING MACHINES TRAINING CENTER IS POSSIBLE ANY WHERE BY SOLAR ENERGY, BATTERY, DC MOTOR

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30 GARMENTS SEWING MACHINES TRAINING CENTER IS POSSIBLE ANY WHERE BY SOLAR ENERGY, BATTERY, DC MOTOR

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33 EYELETBUTTON HOLE MACHINES OPRETED 50WATT TO 100 WATT BY SOLAR ENERGY, BATTERY, DC MOTOR

34 BARTAKE SEWING MACHINE OPERATED 50WATT TO 100 WATT BY SOLAR ENERGY, BATTERY, DC MOTOR

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Done